Cord disconnect apparatus and methods

• US 10,446,990 B2
• Filed: 10/16/2017
• Issued: 10/15/2019
• Est. Priority Date: 10/14/2016
• Status: Active Grant

• Current Assignee: Power Products, LLC (Brunswick Corporation)
• Original Assignee: Power Products, LLC (Brunswick Corporation)
• Inventors: Dykas, Thom, Ascencio-Hall, Danny, Brown, Andrew
• Primary Examiner(s): Dinh, Phuong K
• Application Number:
  US15/784,887
• Publication Number:
  US 20180109048A1
• Time in Patent Office: 729 Days
• Field of Search: 439152-159, 439660
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: H01R 13/4534 Laterally sliding shutter
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 13/633 for disengagement only in combination with safety switch H01R13/7132
• CPC Class Codes: H01R 13/639 Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
• CPC Class Codes: H01R 13/7038 making use of a remote controlled switch, e.g. relais, solid state switch activated by the engagement of the coupling parts
• CPC Class Codes: H01R 13/7132 having ejecting mechanisms
• CPC Class Codes: H01R 2201/26 for vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A power cord disconnect apparatus and methods of disconnecting a power cord. An ejection mechanism may include a scotch yoke assembly, the scotch yoke being reciprocatable to engage and eject a power cord plug out of a receptacle. The apparatus may include a power circuit with a normally-open first switch closing in response to the plug being inserted into the receptacle and a normally-closed second switch opening in response to a signal, power being transferred between the power cord and the power circuit when the first switch and second switch are closed, power being prevented if either the first or second switch opens.

Claims

1. A cord disconnect apparatus comprising:

a housing defining a receptacle for a plug of a cord;

an ejection mechanism including a scotch yoke assembly supported by the housing, the scotch yoke assembly being reciprocatable to engage and eject the plug from the receptacle; and

wherein the cord is connect able to a first circuit, and wherein the apparatus further comprises an apparatus circuit supported by the housing, the apparatus circuit being connectable between a second circuit and the first circuit, the apparatus circuit including a first switch closing in response to the plug being in the receptacle, and a second switch opening in response to a signal, transfer between first circuit and the second circuit being facilitated when the first switch and second switch are closed, transfer being prevented when the first switch or the second switch is open.

2. The apparatus of claim 1, wherein the scotch yoke assembly includes a link defining a slot, and a piston rod connected to the link, the piston rod being extendable into the receptacle to engage and eject the plug.

3. The apparatus of claim 2, further comprising a rotating member supporting an eccentric pin, the pin being positioned in the slot, the rotating member being rotatable about an axis to cause the eccentric member to revolve around the axis, movement of the eccentric pin causing reciprocation of the scotch yoke assembly.

4. The apparatus of claim 3, wherein the piston rod reciprocates along an ejection axis, and wherein the link has a slot surface defining the slot, the slot surface having an intermediate portion and a first outer portion and a second outer portion on opposite sides of the intermediate portion, the first outer portion and the second outer portion being in alignment and oriented transverse to the axis, the intermediate portion projecting axially from the first outer portion and the second outer portion, the pin moving along the first outer portion, the intermediate portion and the second outer portion during movement of the eccentric pin.

5. The apparatus of claim 3, further comprising:

a motor; and

a gear assembly driven by the motor, the gear assembly being operable to rotate the rotating member.

6. The apparatus of claim 1, wherein the first circuit includes a first power circuit, the second circuit includes a second power circuit, and the apparatus circuit includes an electrical circuit.

7. The apparatus of claim 1, further comprising a plug sensor engageable by the plug to close the first switch.

8. A cord disconnect apparatus comprising:

a housing defining a receptacle for a plug of a cord; and

an ejection mechanism including a scotch yoke assembly supported by the housing, the scotch yoke assembly being reciprocatable to engage and eject the plug from the receptacle; and

wherein the plug is insertable into the receptacle along an insertion axis, the plug having a radial outer surface, and wherein the apparatus further comprises a door operable to close the receptacle, the door including an axially-extending door surface, the outer surface of the plug being engageable with the door surface and the plug being movable transverse to the insertion axis to open the door.

18. The apparatus of claim 8, wherein the plug includes a plug terminal, wherein the apparatus further comprises an apparatus terminal engageable with the plug terminal when the plug is in the receptacle in a first orientation of the plug about the insertion axis, the apparatus terminal and the plug terminal not being engageable in a different second orientation of the plug about the insertion axis, and wherein the apparatus further comprises a locating assembly operable to orient the plug in the first orientation for insertion.

9. A disconnect apparatus comprising:

a housing defining a receptacle for a plug of a cord connected to a first circuit; and

an apparatus circuit supported by the housing, the apparatus circuit being connectable between a second circuit and the first circuit, the apparatus circuit including a first switch closing in response to the plug being in the receptacle, and a second switch opening in response to a disconnect signal, transfer between first circuit and the second circuit being facilitated when the first switch and second switch are closed, transfer being prevented when the first switch or the second switch is open.

10. The apparatus of claim 9, wherein the first circuit includes a first power circuit, the second circuit includes a second power circuit, and the apparatus circuit includes an electrical circuit.

11. The apparatus of claim 10, wherein the second switch includes a power relay having a connect condition, in which the first power circuit is electrically connected to the second power circuit, and a disconnect condition, in which the first power circuit and the second power circuit are electrically disconnected.

12. The apparatus of claim 11, wherein the electrical circuit further includes an electronic controller configured to

receive a first signal from the first switch representative of the first switch being open,

receive the disconnect signal, and

control the relay to the disconnect condition when the first signal or the disconnect signal is received.

13. The apparatus of claim 12, further comprising an ejection mechanism operable between an eject condition, in which a portion of the ejection mechanism extends into the receptacle and engages and ejects the plug, and a retracted condition, in which the portion of the ejection mechanism is retracted from the receptacle, and wherein the controller is configured to operate the ejection mechanism to eject the plug when the disconnect signal is received.

14. The apparatus of claim 13, wherein, when the disconnect signal is received, the controller is configured to operate the ejection mechanism after controlling the relay to the disconnect condition.

15. The apparatus of claim 13, further comprising a sensor assembly operable to sense and output a signal to the controller representative of the retracted condition of the portion of the ejection mechanism.

16. The apparatus of claim 12, further comprising an indicator operable to provide an indication of a status of the electrical circuit, and wherein the controller is operable to control the indicator.

17. A method of ejecting a cord, wherein the cord is connectable to a first circuit and includes a plug receivable in a receptacle defined by a housing, the method comprising:

reciprocating a scotch yoke assembly to engage and eject the plug from the receptacle;

connecting an apparatus circuit supported by the housing between a second circuit and the first circuit to facilitate transfer between the first circuit and the second circuit when a first switch in the apparatus circuit closes in response to the plug being in the receptacle and when a second switch in the apparatus circuit is closed; and

preventing transfer between the first circuit and the second circuit when the first switch is open or when the second switch opens in response to a signal.