Method and circuitry to adaptively charge a battery/cell using a charge-time parameter

• US 10,447,055 B1
• Filed: 08/11/2016
• Issued: 10/15/2019
• Est. Priority Date: 04/19/2013
• Status: Active Grant

• Current Assignee: Qnovo, Inc.
• Original Assignee: Qnovo, Inc.
• Inventors: Berkowitz, Fred, Ghantous, Dania, Peabody, Christina
• Primary Examiner(s): Zhou, Zixuan
• Application Number:
  US15/234,995
• Time in Patent Office: 1,160 Days
• Field of Search: 320139, 320155
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0029 with safety or protection devices or circuits
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters

Abstract

Method and apparatus to charge a battery are disclosed. The method comprises applying a first charge signal to the battery, wherein the first charge signal is calculated to charge the battery as required by a first charge time parameter, the first charge-time parameter specifying a time to reach (i) a state of charge of the battery or (ii) a charge storage level corresponding to a usage time of the battery. The method further includes determining a second charge signal using feedback information and applying the second charge signal to the battery, wherein an adjustment from the first charge signal to the second charge signal improves a cycle life of the battery. An apparatus for charging the battery implementing the method is also provided.

Claims

1. A method of charging a battery, the method comprising:

(a) setting a first charge-time parameter specifying a time to reach a state of charge of the battery, wherein setting the first charge-time parameter includes reading, from memory, one or more characteristics of a first charging signal, and wherein the one or more characteristics determine the state of charge of the battery associated with the first charge-time parameter within a charge time period corresponding to the first charge-time parameter;

(b) applying the first charge signal to the battery, wherein the first charge signal is calculated to charge the battery as required by the first charge-time parameter;

(c) measuring, after applying at least a portion of the first charge signal, a plurality of voltage values and/or current values between two terminals of the battery;

(d) calculating feedback information from the plurality of voltage values and/or current values, the feedback information being selected from the group consisting of an overpotential of the battery, a charge pulse voltage or a change therein, a relaxation time of the battery, and any combination thereof;

(e) determining a second charge signal using the feedback information, wherein an adjustment from the first charge signal to the second charge signal improves a cycle life of the battery; and

(f) applying the second charge signal to the battery.

2. The method of claim 1, wherein the second charge signal charges the battery in a manner that continues to meet the requirement of the first charged-time parameter.

3. The method of claim 1, wherein the adjustment from the first charge signal to the second charge signal reduces the capacity fade of the battery.

4. The method of claim 1, wherein the second charge signal charges the battery in a manner that does not meet the requirement of the first charged-time parameter.

5. The method of claim 1, wherein the adjustment is selected from the group consisting of a change in charge signal shape, a change in charge signal duration, a change in charge signal magnitude, and any combination thereof.

6. The method of claim 1, wherein the adjustment is selected from the group consisting of a change in charge pulse shape, a change in charge pulse duration, a change in charge pulse magnitude, a change in charge pulse frequency, and any combination thereof.

7. The method of claim 1, wherein applying the first charge signal to the battery produces a non-linear increase in the state of charge of the battery.

8. The method of claim 1, wherein the first charge signal comprise a pulse charging signal or a step charging signal.

9. The method of claim 1, wherein determining the second charge signal using the feedback information comprises:

determining that the feedback information exceeds a predetermined range associated with a desired cycle life of the battery, and determining the second charge signal will restore the feedback information to the predetermined range.

10. The method of claim 1, wherein determining the second charge signal using the feedback information comprises determining the second charge signal using the feedback information and a temperature parameter based on a temperature of the battery or a temperature of a charging environment of the battery.

11. The method of claim 10, further comprising, before (e), measuring the temperature of the battery or the temperature of the charging environment of the battery.

12. The method of claim 10, wherein the charging environment of the battery comprises a charger device housing and/or a charger circuitry.

13. The method of claim 1, wherein setting the first charge-time parameter includes reading, from memory, one or more characteristics of the first charging signal that

determine the charge storage level corresponding to a usage time of the battery associated with the first charge-time parameter within the charge time period corresponding to the first charge-time parameter.

14. The method of claim 1, wherein setting the first charge-time parameter includes reading, from memory, data which is representative boundary conditions of one or more measures of the battery response.

15. The method of claim 1, wherein setting the first charge-time parameter includes reading, from memory, data of predetermined values or ranges of a plurality of operating conditions or feedback information.

16. An apparatus for charging a battery, the apparatus comprising:

charging circuitry configured to be coupled to the battery, monitoring circuitry configured to be coupled to the battery, and control circuitry coupled to the charging circuitry and the monitoring circuitry, wherein the control circuitry is configured to;

(a) control the charging circuitry to apply a first charge signal to the battery, wherein the first charge signal is calculated to charge the battery as required by a first charged-time parameter, and wherein the first charge-time parameter specifies a time to reach a state of charge of the battery, and wherein setting the first charge-time parameter includes reading, from memory, one or more characteristics of a first charging signal, and wherein the one or more characteristics determine the state of charge of the battery associated with the first charge-time parameter within a charge time period corresponding to the first charge-time parameter;

(b) receive, after at least a portion of the first charge signal is applied, a plurality of voltage values and/or current values obtained via the monitoring circuitry and from between two terminals of the battery;

(c) calculate feedback information from the plurality of voltage values and/or current values, the feedback information being selected from the group consisting of an overpotential of the battery, a charge pulse voltage or a change therein, a relaxation time of the battery, and any combination thereof;

(d) determine a second charge signal using the feedback information, wherein an adjustment from the first charge signal to the second charge signal improves a cycle life of the battery; and

(e) control the charging circuitry to apply the second charge signal to the battery.

17. The apparatus of claim 16, wherein the second charge signal charges the battery in a manner that continues to meet the requirement of the first charge-time parameter.

18. The apparatus of claim 16, wherein the adjustment from the first charge signal to the second charge signal reduces the capacity fade of the battery.

19. The apparatus of claim 16, wherein the second charge signal charges the battery in a manner that does not meet the requirement of the first charge-time parameter.

20. The apparatus of claim 16, wherein the adjustment is selected from the group consisting of a change in charge signal shape, a change in charge signal duration, a change in charge signal magnitude, and any combination thereof.

21. The apparatus of claim 16, wherein the adjustment is selected from the group consisting of a change in charge pulse shape, a change in charge pulse duration, a change in charge pulse magnitude, a change in charge pulse frequency, and any combination thereof.

22. The apparatus of claim 16, wherein applying the first charge signal to the battery produces a non-linear increase in the state of charge of the battery.

23. The apparatus of claim 16, wherein the first charge signal comprise a pulse charging signal or a step charging signal.

24. The apparatus of claim 16, wherein determining the second charge signal using the feedback information comprises:

determining that the feedback information exceeds a predetermined range associated with a desired cycle life of the battery, and determining the second charge signal will restore the feedback information to the predetermined range.

25. The apparatus of claim 16, wherein determining the second charge signal using the feedback information comprises determining the second charge signal using the feedback information and a temperature parameter based on a temperature of the battery or a temperature of a charging environment of the battery.

26. The apparatus of claim 25, the control circuitry being further configured to, before (e), control the monitoring circuitry to measure the temperature of the battery or the temperature of the charging environment of the battery.

27. The apparatus of claim 25, wherein the charging environment of the battery comprises a charger device housing and/or a charger circuitry.

28. The apparatus of claim 16, wherein the control circuitry is further configured to set the first charge-time parameter by reading, from memory, one or more characteristics of the first charging signal that determine a charge storage level corresponding to a usage time of the battery associated with the first charge-time parameter within the charge time period corresponding to the first charge-time parameter.