Stator and multiphase brushless motor having the same

• US 10,447,128 B2
• Filed: 12/30/2016
• Issued: 10/15/2019
• Est. Priority Date: 12/30/2015
• Status: Active Grant

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Inventors: Nuzzo, Gionatan, Olmo, Fabio
• Primary Examiner(s): Nash, Gary A
• Application Number:
  US15/395,462
• Publication Number:
  US 20170194847A1
• Time in Patent Office: 1,019 Days
• Field of Search: 310 1224, 310 4946, 310 71
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 1/2791 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 21/22 with magnets rotating around the armatures, e.g. flywheel magnetos
• CPC Class Codes: H02K 2203/06 Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations
• CPC Class Codes: H02K 3/18 Windings for salient poles
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles
• CPC Class Codes: H02K 41/031 of the permanent magnet type
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132

Abstract

A stator and a multiphase brushless electric motor utilizing the stator are provided. The stator which includes a stator core having a ring portion and a plurality of stator poles; a plurality of stator coils wound on the stator poles and having coil terminals; and a wiring frame fixed to the stator core, and comprising a plurality of conducting electrically insulated from each other. The conductor elements are electrically coupled to corresponding coils terminals to form multiphase windings. At least three coil terminals of the stator coils electrically coupled to respective conducting members are directly electrically coupled to a multi-phase power supply. The above stator can provide a simple, economic and reliable connection between the coil terminals and the multiphase power supply.

Claims

1. A stator comprising:

a stator core having a ring portion and a plurality of stator poles extending radially from the ring portion;

a plurality of stator coils wound on the stator poles and having coil terminals;

a wiring frame fixed to the stator core, and comprising a plurality of conducting members electrically insulated from each other, the conducting elements being electrically coupled to corresponding coils terminals to form multiphase windings; and

an insulating holder coupled to the stator,

wherein at least three coil terminals of the stator coils electrically coupled to respective conducting members are directly electrically coupled to a multi-phase power supply, and

wherein the at least three coil terminals are held by the insulating holder.

2. The stator of claim 1, wherein the insulating holder comprises a notch formation engaged to at least one of the stator poles along an axial direction of the stator core.

3. The stator of claim 1, wherein the insulating holder comprises a body with a plurality of passages or seats, the at least three coil terminals pass through the passages or seats and extend to the outside of the insulating holder to be electrically coupled to a multi-phase power supply.

4. The stator of claim 3, wherein the at least three coil terminals are essentially paralleled to each other along the axial direction.

5. The stator of claim 1, wherein the number of the conducting members is three, and three coil terminals of the stator coils respectively electrically coupled to the corresponding conducting members of the stator are directly electrically coupled to a three-phase power supply.

6. The stator of claim 1, further comprising an insulating structure configured to isolate the stator coils from the stator core.

7. The stator of claim 1, wherein the conducting members are spaced from each other in a circumferential direction, and located at a same horizontal level.

8. The stator of claim 1, wherein the number of the stator coils is M which is a multiple of three, the stator coil corresponding to each stator pole comprising two coil terminals, each conducting member being electrically coupled to 2M/3 coil terminals to form M/3 parallel branches between two arbitrary conducting members.

9. The stator of claim 1, wherein the wiring frame further comprises a common conducting member, the stator coil corresponding to each stator pole comprising a first coil terminal and a second coil terminal, the conducting members being respectively electrically coupled to the first terminal of corresponding stator coils, the common conducting member being electrically coupled to all the second coil terminals.

10. The stator of claim 1, wherein the stator poles extend radially and outwardly from the ring portion, the wiring frame further comprising an electrically insulating carrier being inside of the ring portion of the stator core, the conducting members electrically insulated from each other by the carrier.

11. A stator for a multiphase brushless motor, comprising:

a stator core having a ring portion and a plurality of stator poles extending radially from the ring portion;

a plurality of stator coils respectively wound on the stator poles and having coil terminals;

a wiring frame fixed to the stator core comprising a plurality of conducting elements electrically insulated from each other, the conducting elements being electrically coupled to corresponding coils terminals to form multiphase windings; and

an insulating holder coupled to at least one of the stator poles,

wherein the multiphase windings have a plurality of phase terminals configured to be electrically coupled to a multi-phase power supply;

wherein the phase terminals are formed by the coil terminals of the stator coils, and

wherein the phase terminals are held by the insulating holder.

12. The stator of claim 11, wherein the insulating holder comprises a notch formation fixed to at least one of the stator poles along an axial direction of the stator core.

13. The stator of claim 11, wherein the insulating holder comprises a body with a plurality of passages or seats, the phase terminals pass through the passages or seats and extend to the outside of the insulating holder to be electrically coupled to a multi-phase power supply.

14. The stator of claim 13, wherein the phase terminals are essentially paralleled to each other.

15. A multiphase brushless electric motor, comprising:

a permanent magnet rotor, and

a stator, comprising;

a stator core having a ring portion and a plurality of stator poles extending radially from the ring portion;

a plurality of stator coils wound on the stator poles and having coil terminals;

a wiring frame fixed to the stator core, and comprising a plurality of conducting members electrically insulated from each other, the conducting elements being electrically coupled to corresponding coils terminals to form multiphase windings; and

an insulating holder coupled to the stator,

wherein at least three coil terminals of the stator coils electrically coupled to respective conducting members are directly electrically coupled to a multi-phase power supply, and

wherein the at least three coil terminals are held by the insulating holder.

16. The motor of claim 15, wherein the insulating holder comprises a notch formation engaged to at least one of the stator poles along an axial direction of the stator core.

17. The motor of claim 15, wherein the motor is a three-phase brushless direct current motor, the stator being mounted inside the permanent magnets rotor.