Load control device for high-efficiency loads

• US 10,447,171 B2
• Filed: 11/12/2018
• Issued: 10/15/2019
• Est. Priority Date: 11/25/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Technology Company LLC
• Inventors: Newman, Jr., Robert C., Salvestrini, Chris J., Harte, Matthew V.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US16/186,847
• Publication Number:
  US 20190081569A1
• Time in Patent Office: 337 Days
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02M 7/155 using semiconductor devices only
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 41/3924 by phase control, e.g. using a triac H05B41/3922 takes precedence
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/315 Reverse phase-control circuits
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 47/10 Controlling the light source
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y10S 323/905 Lamp dimmer structure

Abstract

A load control device (such as, a dimmer switch) for controlling the amount of power delivered from an AC power source to an electrical load (such as, a high-efficiency lighting load) includes a thyristor (such as, a triac) coupled between the source and the load, a gate coupling circuit coupled to conduct current through a gate terminal of the thyristor, a controllable switching circuit coupled between the gate coupling circuit and the gate terminal of the thyristor, and a control circuit configured to control the gate coupling circuit and the controllable switching circuit. The control circuit may cause the gate coupling circuit to conduct a pulse of current through the gate terminal to render the thyristor conductive at a firing time during a present half cycle of the AC power source, and allow the gate coupling circuit to conduct at least one other pulse of current after the firing time during the present half cycle.

Claims

1. A dimmer switch for controlling an amount of power delivered from an AC power source to a lighting load for controlling an intensity of the lighting load, the dimmer switch comprising:

a triac adapted to be electrically coupled between the AC power source and the lighting load, the triac having first and second main terminals through which current can be conducted to energize the lighting load and a gate terminal through which current can be conducted to render the triac conductive between the first and second main terminals;

a gate coupling circuit electrically coupled to the first main terminal of the triac and arranged to conduct current through the gate terminal of the triac;

a controllable switching circuit electrically coupled in series between the gate coupling circuit and the gate terminal of the triac and configured to conduct current through the gate terminal of the triac; and

a control circuit configured to render the controllable switching circuit conductive and to control the gate coupling circuit to conduct a pulse of current through the gate terminal of the triac at a firing time during a present half-cycle of an AC mains voltage of the AC power source to render the triac conductive, the control circuit configured to control the firing time to adjust the intensity of the lighting load;

wherein the control circuit is configured to control the gate coupling circuit to allow the gate coupling circuit to conduct at least one other pulse of current through the gate terminal of the triac after the firing time during the present half-cycle, the control circuit further configured to render the controllable switching circuit non-conductive before the end of the present half-cycle to prevent any further pulses of current from being thereafter conducted through the gate terminal of the triac during the present half-cycle.

2. The dimmer switch of claim 1, wherein the triac is able to commutate off after the control circuit renders the controllable switching circuit non-conductive, the control circuit further configured to maintain the controllable switching circuit non-conductive until at least the beginning of the next half-cycle, thereby assuring that the triac remains non-conductive for the remainder of the present half-cycle after the triac commutates off.

3. The dimmer switch of claim 2, wherein the control circuit is configured to control the gate coupling circuit to provide a path for current to be conducted through the lighting load after the controllable switching circuit is rendered non-conductive during the present half-cycle.

4. The dimmer switch of claim 3, wherein the gate coupling circuit comprises two MOS-gated transistors electrically coupled in anti-series connection between the first main terminal of the triac and the controllable switching circuit.

5. The dimmer switch of claim 4, wherein the control circuit is configured to generate two drive signals and to apply the drive signals to respective ones of the MOS-gated transistors to independently control the MOS-gated transistors.

6. The dimmer switch of claim 5, wherein the control circuit is configured to render both of the MOS-gated transistors conductive at the firing time.

7. The dimmer switch of claim 6, wherein the control circuit is configured to render a first one of the MOS-gated transistors non-conductive prior to the end of the present half-cycle, and to render a second one of the MOS-gated transistors non-conductive after the end of the present half-cycle, and wherein the configuration of the control circuit is such that the first one of the MOS-gated transistors blocks current at the beginning of the next half-cycle, and the second one of the MOS-gated transistors conducts current the until the end of the present half-cycle.

8. The dimmer switch of claim 6, wherein the gate coupling circuit comprises two control inputs for receiving the respective drive signals from the control circuit, the gate coupling circuit configured to conduct through each of the control inputs an amount of current appropriate to charge an input capacitance of a gate terminal of the respective MOS-gated transistor when the MOS-gated transistors are rendered conductive at the firing time.

9. The dimmer switch of claim 4, wherein the control circuit is configured to generate a single drive signal for controlling the gate coupling circuit, the gate coupling circuit comprising a control input for receiving the drive signal from the control circuit.

10. The dimmer switch of claim 1, wherein the control circuit comprises a microprocessor.

11. The dimmer switch of claim 10, wherein the gate coupling circuit comprises two MOS-gated transistors electrically coupled in anti-series connection between the first main terminal and the controllable switching circuit, the control circuit comprising a power supply configured to generate a DC supply voltage to power the microprocessor so that the control circuit is able to render the MOS-gated transistors of the gate coupling circuit conductive.

12. The dimmer switch of claim 11, wherein the power supply is arranged to conduct current through the lighting load in order to generate the DC supply voltage.

13. The dimmer switch of claim 11, further comprising:

a ground terminal adapted to be coupled to earth ground, the ground terminal being coupled such that the power supply is able to conduct current through the ground terminal in order to generate the DC supply voltage.

14. The dimmer switch of claim 11, wherein the microprocessor is configured to generate at least one drive signal and to apply the at least one drive signal to the gate coupling circuit to render the gate coupling circuit conductive and non-conductive, the microprocessor configured to drive the magnitude of the drive signal above a gate threshold voltage of the MOS-gated transistors to allow the gate coupling circuit to conduct a pulse of current through the gate terminal of the triac to render the triac conductive, the microprocessor further configured to maintain the magnitude of the drive signal above the gate threshold voltage from the firing time through substantially the remainder of the present half-cycle to allow the gate coupling circuit to conduct the at least one other pulse of current between the firing time and the end of the present half-cycle.

15. The dimmer switch of claim 10, further comprising:

a wireless signal receiver configured to receive a wireless signal;

wherein the microprocessor is configured to determine a desired intensity for the lighting load in response to the wireless signal.

16. The dimmer switch of claim 15, wherein the wireless signal receiver comprises a radio-frequency receiver configured to receive a radio-frequency signal.

17. The dimmer switch of claim 1, wherein the control circuit is further configured to control the gate coupling circuit to allow the gate coupling circuit to conduct the at least one other pulse of current between the firing time and a second time that occurs after the firing time and before the end of the present half-cycle, the control circuit further configured to render the controllable switching circuit non-conductive at the second time in order to prevent the gate coupling circuit from conducting any further pulses of current to thereby allow the triac to become non-conductive.

18. The dimmer switch of claim 17, wherein the second time occurs near the end of the present half-cycle.

19. The dimmer switch of claim 17, wherein the gate coupling circuit is arranged to conduct current through the lighting load when the triac becomes non-conductive after the second time.

20. The dimmer switch of claim 1, further comprising:

an intensity adjustment actuator configured to receive a user input;

wherein the control circuit is configured to determine a desired intensity for the lighting load in response to actuations of the intensity adjustment actuator.