Load control device for a light-emitting diode light source

• US 10,448,473 B2
• Filed: 04/08/2019
• Issued: 10/15/2019
• Est. Priority Date: 05/29/2013
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Technology Company LLC
• Inventors: Gredler, Timothy P., Zartman, Matthew R.
• Primary Examiner(s): Vu, Jimmy T
• Application Number:
  US16/378,134
• Publication Number:
  US 20190239306A1
• Time in Patent Office: 190 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/335 Pulse-frequency modulation [PFM]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 47/24 Circuit arrangements for protecting against overvoltage
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A load control device for controlling the intensity of a lighting load, such as a light-emitting diode (LED) light source, may include a power converter circuit operable to receive a rectified AC voltage and to generate a DC bus voltage, a load regulation circuit operable to receive the bus voltage and to control the magnitude of a load current conducted through the lighting load, and a control circuit operatively coupled to the load regulation circuit for pulse width modulating or pulse frequency modulating the load current to control the intensity of the lighting load to a target intensity. The control circuit may control the intensity of the lighting load by pulse width modulating the load current when the target intensity is above a predetermined threshold and control the intensity of the lighting load by pulse frequency modulating the load current when the target intensity is below the predetermined threshold.

Claims

1. A light-emitting diode (LED) driver for controlling an intensity of an LED light source, the LED driver comprising:

an LED drive circuit configured to control a magnitude of a load current conducted through the LED light source to control the intensity of the LED light source, the LED drive circuit including a controllable-impedance circuit adapted to conduct the load current through the LED light source; and

a control circuit operatively coupled to the controllable-impedance circuit of the LED drive circuit to control the intensity of the LED light source to a target intensity, the control circuit configured to control the controllable-impedance circuit to adjust a peak magnitude of the load current, the control circuit configured to control a duty cycle of the load current to adjust an average magnitude of the load current;

wherein the control circuit is configured to control the intensity of the LED light source by maintaining a frequency of the load current constant and adjusting an on time of the load current when the target intensity is above a predetermined threshold, and maintaining the on time of the load current constant and adjusting the frequency of the load current when the target intensity is below the predetermined threshold.

2. The LED driver of claim 1, wherein the controllable-impedance circuit comprises a linear regulator.

3. The LED driver of claim 2, wherein the linear regulator comprises a regulation transistor adapted to be coupled in series with the LED light source, the control circuit configured to control the regulation transistor to operate in the linear region to control the peak magnitude of the load current conducted through the LED light source.

4. The LED driver of claim 3, wherein the control circuit is configured to generate a control signal for controlling the load current to render the regulation transistor conductive and non-conductive.

5. The LED driver of claim 4, wherein the LED drive circuit further comprises a dimming transistor operatively coupled to the gate of the regulation transistor for rendering the regulation transistor conductive and non-conductive in response to the control signal.

6. The LED driver of claim 4, wherein the control circuit is configured to control the intensity of the LED light source by maintaining a frequency of the control signal constant and adjusting an on time of the control signal when the target intensity is greater than the predetermined threshold, and adjusting the frequency of the control signal when the target intensity is less than the predetermined threshold.

7. The LED driver of claim 3, wherein the control circuit controls the LED drive circuit to adjust a magnitude of a gate voltage at a gate of the regulation transistor to control the regulation transistor in the linear region.

8. The LED driver of claim 3, wherein the LED drive circuit further comprises a feedback circuit coupled in series with the regulation transistor and configured to generate a load current feedback signal representative of the magnitude of the load current, the control circuit operable to control the regulation transistor to operate in the linear region in response to the magnitude of the load current.

9. The LED driver of claim 1, further comprising:

a power converter circuit configured to generate a DC bus voltage;

wherein the LED drive circuit is configured to receive the DC bus voltage.

10. The LED driver of claim 9, wherein the power converter circuit is configured to adjust the magnitude of the bus voltage to control the magnitude of a voltage generated across the controllable-impedance circuit.

11. The LED driver of claim 10, wherein the power converter circuit is configured to adjust the magnitude of the bus voltage to control the magnitude of the voltage generated across the controllable-impedance circuit to be less than a maximum threshold.

12. The LED driver of claim 11, wherein the control circuit is configured to receive a feedback signal that indicates the magnitude of the voltage generated across the controllable-impedance circuit, and to control the power converter circuit to adjust the magnitude of the bus voltage to cause the magnitude of the voltage generated across the controllable-impedance circuit to be less than the maximum threshold.

13. The LED driver of claim 10, wherein the power converter circuit is configured to adjust the magnitude of the bus voltage to prevent the magnitude of the voltage generated across the controllable-impedance circuit from dropping below a minimum threshold.

14. The LED driver of claim 9, wherein the power converter circuit comprises a flyback converter.

15. The LED driver of claim 1, wherein the control circuit is configured to maintain the frequency of the load current at a predetermined frequency and adjust the on time of the load current between a maximum on time and a minimum on time when the target intensity is greater than the predetermined threshold.

16. The LED driver of claim 15, wherein the control circuit is configured to maintain the on time of the load current at the minimum on time and adjust the frequency of the load current between the predetermined frequency and a minimum frequency when the target intensity is less than the predetermined threshold.

17. The LED driver of claim 16, wherein the control circuit is configured to fade the intensity of the LED light source from an initial intensity greater than the predetermined threshold over a period of time by decreasing the on time of the load current when the target intensity is greater than the predetermined threshold and decreasing the frequency of the load current when the target is less than the predetermined threshold.

18. The LED driver of claim 16, wherein the control circuit is configured to maintain the frequency of the load current at a minimum frequency and adjust the on time of the load current when the target intensity is less than a minimum intensity, wherein the minimum intensity is less than the predetermined threshold.

19. The LED driver of claim 1, further comprising:

a communication circuit configured to receive messages;

wherein the control circuit is configured to determine the target intensity in response to a message received via the communication circuit.

20. The LED driver of claim 1, further comprising:

a phase-control input circuit configured to receive a phase-control signal;

wherein the control circuit is configured to determine the target intensity in response to a conduction period of the phase-control signal.