Metering the disposition of a food product into cavities forming a pellet

• US 10,448,660 B2
• Filed: 09/13/2012
• Issued: 10/22/2019
• Est. Priority Date: 10/03/2011
• Status: Active Grant

• Current Assignee: Kerry Group Services Limited (Kerry Group PLC)
• Original Assignee: Kerry Luxembourg S.A.R.L. (Kerry Group PLC)
• Inventors: Linck, Karl L., Vue, Chay, Hackl, Craig
• Primary Examiner(s): Becker, Drew E
• Application Number:
  US13/614,868
• Publication Number:
  US 20130084373A1
• Time in Patent Office: 2,595 Days
• Field of Search: 426512-513, 426515, 426516, 426524, 62 1, 62 66, 62 74, 62345, 62347, 62348, 62356, 425140, 425148, 425439-443
• CPC Class Codes: A23G 9/083 using moulds
• CPC Class Codes: A23G 9/18 the products being on the outer wall of a cooled body, e.g. drum or endless band
• CPC Class Codes: A23G 9/221 Moulds
• CPC Class Codes: A23G 9/28 for portioning or dispensing
• CPC Class Codes: A23G 9/48 Composite products, e.g. layered , laminated, coated, filled
• CPC Class Codes: A23L 23/00 Soups; Sauces soya sauce A23L27/50; salad dressings, mayonnaise or ketchup A23L27/60; Preparation or treatment thereof
• CPC Class Codes: A23L 23/10 Soup concentrates, e.g. powders or cakes
• CPC Class Codes: A23L 3/362 with packages or with shaping in form of blocks or portions
• CPC Class Codes: A23P 30/10 Moulding
• CPC Class Codes: F25D 25/04 by conveyors in general B65G
• CPC Class Codes: F25D 3/11 with conveyors carrying articles to be cooled through the cooling space

Abstract

A process for metering the disposition of a food product into cavities forming a pellet. The cavities are defined in a conveyor as individual cavities. Each cavity defines a specific volume. The process includes supplying a quantity of food product in a supply chamber which includes a plurality of nozzles aligned above the conveyor. The nozzles are aligned with a predetermined portion of the cavities. A predefined supply of food product is dispensed and metered through each nozzle. The food product is dispensed through the nozzles into the cavities without exceeding the specific volume of the cavity. The food product is frozen into an individual quick frozen pellet starting immediately upon disposition in one of the cavities. The step of metering the predefined amount of food product includes metering a predetermined weight of the food product.

Claims

1. A process for metering the disposition of a food product into cavities for forming a pellet, the cavities are defined in an endless conveyor as individual cavities, with each cavity having a volume and each cavity being defined by a two part structure that transitions between an unexpanded position and an expanded position along a curved path of the endless conveyor, wherein a bottom structure of the cavity comprises two bottom surfaces and in the expanded position the two bottom surfaces angle away from one another so as to press against and thereby physically eject the frozen food product from the cavity and in the unexpanded position the two bottom surfaces are aligned to form a continuous bottom surface of the cavity, the cavity in the unexpanded position defining the shape of the pellet;

wherein the two bottom surfaces for each cavity are coupled to a common hinge so as to rotate about an axis of the common hinge when transitioning between the unexpanded and expanded positions;

the process comprising;

supplying a quantity of food product in a supply chamber, wherein the supply chamber includes a plurality of nozzles that are aligned above the conveyor and that do not do not touch the conveyor or the cavity two part structure;

reducing the temperature of the conveyor to a predetermined temperature in a cryogenic refrigeration apparatus prior to metering and dispensing the food product into the cavities;

aligning the plurality of nozzles with a predetermined portion of the cavities;

metering a predefined amount of the supply of food product dispensed through each nozzle;

for each cavity, dispensing the food product through one of the nozzles into the cavity without exceeding the volume of the cavity so that the food product in each cavity is contained and separate from the food product in an adjacent cavity;

freezing the food product into an individual quick frozen pellet starting immediately upon disposition in the cavity, and expanding the cavity to eject the quick frozen pellet from the cavity.

2. The process for metering the disposition of a food product of claim 1, further comprising the step of metering to include a predetermined weight of the food product.

3. The process for metering the disposition of a food product of claim 2, wherein each cavity of a predetermined portion of the cavities receives a different predetermined weight of the food product.

4. The process for metering the disposition of a food product of claim 1, further comprising supplying a second quantity of food product in a second supply chamber having a second plurality of nozzles, aligning the second plurality of nozzles with the predetermined portion of the cavities, metering the second predefined amount of food product, and dispensing the second quantity of food product through each of the second plurality of nozzles into the predetermined portion of cavities on top of the previously dispensed food product.

5. The process for metering the disposition of a food product of claim 1 wherein the quantity of food product is one of a solid food product and a viscous food product.

6. The process for metering the disposition of a food product of claim 4, wherein the second quantity of food product is one of a solid food product and a viscous food product.

7. The process for metering the disposition of a food product of claim 1, further comprising supplying a second quantity of food product in a second supply chamber in communication with the plurality of nozzles aligned above the conveyor with the plurality of nozzles configured to dispense both quantities of food product simultaneously through the same plurality of nozzles into the predetermined portion of cavities.

8. The process for metering the disposition of a food product of claim 7, wherein each nozzle of the plurality of nozzles comprises two separate discharge chambers with each chamber in communication with one of the quantity of food products.

9. The process for metering the disposition of a food product of claim 8, wherein the two discharge chambers are aligned side-by-side.

10. The process for metering the disposition of a food product of claim 8, wherein the two discharge chambers are aligned concentrically.

11. The process for metering the disposition of a food product of claim 1, further comprising supplying a second quantity of food product in a second supply chamber having a second plurality of nozzles, aligning the second plurality of nozzles with a second predetermined portion of the cavities, metering the second predefined amount of food product, and dispensing the second quantity of food product through each of the second plurality of nozzles into the second predetermined portion of cavities.

12. The process for metering the disposition of a food product of claim 1, wherein the food product is one of a cheese sauce, vegetable sauce, and a meat sauce.

13. The process for metering the disposition of a food product of claim 1, wherein the filling of the cavities of the food product occurs in such a manner that the food product is filled only to the cavities without having any product deposited outside of the cavities or between the cavities as flash.

14. The process for metering the disposition of a food product of claim 1, wherein a rotational axis of the hinge is parallel to a rotational axis of the curved path of the endless conveyor.

15. The process for metering the disposition of a food product of claim 1, wherein the cavity reaches a maximum expansion on the curved path of the endless conveyor to allow the pellet to be dropped from the cavity.

16. The process for metering the disposition of a food product of claim 7, wherein the simultaneous discharge of the food products into the same cavity provides a marbling effect in the cavity.

17. The process for metering the disposition of a food product of claim 1, wherein the conveyor has an upper path and a lower path that is below the upper path, and the conveyor moves through the cryogenic refrigeration apparatus during conveyance along the lower path.