Surgical stapler having locking articulation joint

• US 10,448,949 B2
• Filed: 08/08/2016
• Issued: 10/22/2019
• Est. Priority Date: 08/06/2015
• Status: Active Grant

• Current Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Original Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Inventors: Decker, Steven E., Patel, Atal C., Nelson, Erik
• Primary Examiner(s): Tecco, Andrew M
• Assistant Examiner(s): Jallow, Eyamindae C
• Application Number:
  US15/230,833
• Publication Number:
  US 20170035419A1
• Time in Patent Office: 1,170 Days
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft

Abstract

A laparoscopic surgical stapler can include an articulation joint between an elongate shaft and a jaw assembly. The articulation joint can include a latch mechanism allowing a user to selectively allow the jaw assembly to be freely pivotable with respect to the elongate shaft in an unlatched configuration and positionable in an aligned position or one of several predetermined articulated positions in a latched configuration. The latch mechanism of the articulation joint is biased to the latched configuration and is operable in a ‘push-to-release’ manner.

Claims

1. A surgical stapler comprising:

an elongate shaft having a proximal end and a distal end and defining a longitudinal axis between the proximal end and the distal end;

a jaw assembly positioned at the distal end of the elongate shaft, the jaw assembly comprising;

a first jaw; and

a second jaw;

wherein the jaw assembly has an elongate configuration defining a jaw axis;

an articulation joint coupling the elongate shaft to the jaw assembly, the articulation joint having an unlatched configuration in which the jaw assembly is pivotable with respect to the elongate shaft upon application of an external force to the jaw assembly and a latched configuration in which the jaw assembly is pivotally secured with respect to the elongate shaft; and

a handle assembly positioned at the proximal end of the elongate shaft, the handle assembly comprising an articulation latch lever, wherein the articulation latch lever is movable between a proximal, latched position in which the articulation joint is in the latched configuration and a distal, unlatched position in which the articulation joint is in the unlatched configuration;

wherein the articulation joint comprises;

a support member having a central pivot defining a pivot axis of the articulation joint and a plurality of latch recesses; and

a latch member longitudinally slidable with respect to the longitudinal axis of the shaft, the latch member slidable between a distal position in which the articulation joint is in the unlatched configuration and a proximal position in which the latch member engages one of the plurality of latch recesses such that the articulation joint is in the latched configuration;

wherein the latch member comprises an elongate member extending within the elongate shaft from the proximal end of the elongate shaft to the distal end of the elongate shaft, the elongate member having a proximal end and a distal end, and the latch member further comprising a latching tooth at the distal end of the elongate member, the latching tooth configured to engage one of the plurality of latch recesses,

wherein the elongate member is biased proximally to bias the articulation joint to the latched configuration.

2. The surgical stapler of claim 1, wherein the support member has a proximal end and a distal end and the plurality of latch recesses is positioned adjacent the proximal end and wherein the latch member extends across the proximal end of the support member in both the proximal position and the distal position.

3. The surgical stapler of claim 1, wherein the plurality of latch recesses each comprise an open end at a distal end thereof and a closed end at a proximal end thereof and wherein the latch member engages the open end of one of the latch recesses with the articulation joint in the latched configuration.

4. The surgical stapler of claim 1, wherein the plurality of latch recesses is arranged along an arc segment proximal of the central pivot such that each latch recess defines a corresponding latched position of the articulation joint.

5. The surgical stapler of claim 1, wherein the elongate shaft comprises a spring biasing the elongate member proximally.

6. A surgical stapler comprising:

an elongate shaft having a proximal end and a distal end and defining a longitudinal axis between the proximal end and the distal end;

a jaw assembly positioned at the distal end of the elongate shaft, the jaw assembly comprising;

a first jaw; and

a second jaw;

wherein the jaw assembly has an elongate configuration defining a jaw axis;

an articulation joint coupling the elongate shaft to the jaw assembly, the articulation joint having an unlatched configuration in which the jaw assembly is pivotable with respect to the elongate shaft upon application of an external force to the jaw assembly and a latched configuration in which the jaw assembly is pivotally secured with respect to the elongate shaft, and the articulation joint comprising;

a pivot pin pivotally coupling the jaw assembly to the elongate shaft, the pivot pin having a wedge profile; and

an alignment spring spanning the wedge profile of the pivot pin, the alignment spring biasing the jaw axis into alignment with the longitudinal axis; and

a handle assembly positioned at the proximal end of the elongate shaft;

wherein the articulation joint comprises;

a support member comprising;

a central pivot aperture;

a first support link pivot laterally offset from the central pivot aperture;

a second support link pivot laterally offset from the central pivot aperture opposite the first support link pivot; and

a plurality of latch recesses;

a latch member longitudinally slidable with respect to the longitudinal axis between a distal position in which the articulation joint is in the unlatched configuration and a proximal position in which the latch member engages one of the plurality of latch recesses such that the articulation joint is in the latched configuration.

7. The surgical stapler of claim 6, wherein the articulation joint further comprises:

a first support link extending from the first support link pivot proximally into the elongate shaft; and

a second support link extending from the second support link pivot proximally into the elongate shaft.

8. The surgical stapler of claim 6, wherein the wedge profile of the pivot pin is defined by a first substantially planar face on a lateral edge thereof and a second substantially planar face opposite the first substantially planar face.

9. The surgical stapler of claim 8, wherein the alignment spring has a first leg abutting the first substantially planar face and a second leg abutting the second substantially planar face.

10. A surgical stapler comprising:

an elongate shaft extending from a proximal end to a distal end along a longitudinal axis;

a jaw assembly positioned at the distal end of the elongate shaft, the jaw assembly comprising;

a first jaw; and

a second jaw;

wherein the jaw assembly has an elongate configuration defining a jaw axis; and

an articulation joint coupling the elongate shaft to the jaw assembly, the articulation joint having an unlatched configuration in which the jaw assembly is pivotable with respect to the elongate shaft upon application of an external force to the jaw assembly and a latched configuration in which the jaw assembly is pivotally secured with respect to the elongate shaft, and the articulation joint comprising;

a support member comprising;

a central pivot aperture; and

a plurality of latch recesses

a pivot member pivotably coupled to the support member at the central pivot aperture; and

a latch member slidable between a proximal position in engagement with one of the latch recesses corresponding to the latched configuration of the articulation joint and a distal position out of engagement with the plurality of latch recesses corresponding to the unlatched configuration of the articulation joint.

11. The surgical stapler of claim 10, wherein the latch member is biased to the proximal position.

12. The surgical stapler of claim 10, wherein the latch member extends from a proximal end at the proximal end of the elongate shaft to a distal end at the distal end of the elongate shaft.

13. The surgical stapler of claim 12, wherein the proximal end of the latch member comprises an abutment surface.

14. The surgical stapler of claim 13, further comprising a handle assembly removably couplable to the proximal end of the elongate shaft, wherein the handle assembly comprises a latch release mechanism positionable in contact with the abutment surface of the latch member when the handle assembly is coupled to the elongate shaft.