Underdrain assembly for wastewater treatment

• US 10,449,471 B1
• Filed: 09/20/2017
• Issued: 10/22/2019
• Est. Priority Date: 09/20/2016
• Status: Active Grant

• Current Assignee: Dobie W. Keith
• Original Assignee: Dobie W. Keith
• Inventors: Dobie, W. Keith
• Primary Examiner(s): Savage, Matthew O
• Application Number:
  US15/710,033
• Time in Patent Office: 762 Days
• CPC Class Codes: B01D 24/22 Downward filtration, the filter material being supported by pervious surfaces
• CPC Class Codes: B01D 24/24 Downward filtration, the container having distribution or collection headers or pervious conduits
• CPC Class Codes: B01D 24/4631 Counter-current flushing, e.g. by air

Abstract

An underdrain assembly in a wastewater filtration unit for providing even distribution of liquid and gas during filter backwashing operations and the uniform collection of filtered water during the normal operation of the filtration unit is provided. The underdrain assembly is provided with a flat, concrete plate with a perimeter matching the shape of the filtration unit. The concrete plate has a plurality of holes with individual PEX tubes in each hole extending from the concrete plate top surface through and protruding below the plate.

Claims

1. In a wastewater treatment system having a filtration unit with a top, bottom, sidewalls and a filtration unit interior, an underdrain assembly within the filtration unit interior for supporting filter media and providing means for air and water flow to move through the filter media, comprising:

a flat, precast concrete underdrain plate having a top surface, an opposite bottom surface, a perimeter matching the shape of the filtration unit in which the plate is placed, and a thickness defined by a plate circumferential wall, said plate having a plurality of holes formed therein and extending from the plate bottom surface to the plate top surface, said plate bottom surface having a plurality of downwardly extending ridges forming a plurality of air pockets beneath the plate bottom surface;

wherein the underdrain plate has two, generally central, cylindrical apertures formed therein, said apertures adapted to receive two pipes, one for water and one for air, said pipes extending through the plate apertures;

wherein each hole has a hollow tube extending from the underdrain plate top surface down through each hole and protruding below the underdrain plate undersurface into an air pocket, each said tube providing means for the passage of air below the underdrain plate bottom surface through the underdrain plate top surface and through filter media resting on the underdrain plate top surface.

2. An underdrain assembly as recited in claim 1, wherein:

each tube has an open top, an open bottom, and a cylindrical side wall extending from the bottom to the top, said tube top being generally flush with the concrete plate top surface, each tube side wall having two, opposite, vertical slots extending from the tube bottom toward the tube top a desired distance, said tube slots distributing air more evenly under low air flow conditions.

3. An underdrain assembly as recited in claim 2, further comprising:

a bearing plate having a top surface, a bottom surface and a circumferential side wall, said bearing plate top surface engaging the underdrain plate bottom surface, said bearing plate also having two, generally central, cylindrical apertures formed therein, said apertures corresponding to the underdrain plate central apertures.

4. An underdrain assembly as recited in claim 3, wherein:

said water pipe extends from the filtration unit top, down through the filter media, through one of the underdrain plate central apertures and corresponding bearing plate apertures, and extending near to the filtration unit bottom;

said air pipe extends from the filtration unit top, down through the filter media, through the remaining underdrain plate central apertures and corresponding bearing plate aperture, and extending below the bearing plate, said air pipe terminating in a lateral air pipe positioned beneath the bearing plate, parallel to the filtration unit bottom, each said lateral air pipe having a transverse diffuser pipe near to each lateral air pipe end.

5. An underdrain assembly as recited in claim 1, wherein:

said tubes are preferably made from cross-linked polyethylene, commonly abbreviated PEX.