Folding soft top with lift assist

• US 10,449,843 B2
• Filed: 03/12/2018
• Issued: 10/22/2019
• Est. Priority Date: 05/13/2016
• Status: Active Grant

• Current Assignee: Bestop Incorporated
• Original Assignee: Bestop Incorporated
• Inventors: Lewis, Stephen J., Lutzka, Tavis, Haberkamp, William H., Getzschman, Eric D., Vigil, Jose N., Waite, Andy
• Primary Examiner(s): Dayoan, D Glenn
• Assistant Examiner(s): Black, Melissa A
• Application Number:
  US15/918,587
• Publication Number:
  US 20180215243A1
• Time in Patent Office: 589 Days
• CPC Class Codes: B60J 7/043 Sunroofs B60J7/047 - B60J7/053 take precedencee.g. sliding above the roof
• CPC Class Codes: B60J 7/061 sliding and folding
• CPC Class Codes: B60J 7/1226 Soft tops for convertible vehicles
• CPC Class Codes: B60J 7/1265 characterised by kinematic movements, e.g. using parallelogram linkages B60J7/126 takes precedence
• CPC Class Codes: B60J 7/1291 Soft tops for closed vehicle bodies

Abstract

A soft top assembly which includes lift assist and improved fabric management. The assembly includes front side rails pivotally connected to rear side rails. A plurality of fabric control bows with control linkages provide fabric control to the top material during pivoting of the front side rails. A first and second gas strut are attached to the rear side rails to assist lifting and controlled motion as the top is moved between a closed position and open sunroof position, as one strut is fully loaded and compressed while the other strut is fully loaded and open, for lift assist and dampening.

Claims

1. A folding soft top assembly for a vehicle having a windshield frame with side members extending therefrom and a crossmember connecting the side members substantially adjacent the rear of the driver passenger compartment, said folding soft top assembly comprising:

a pivotal portion operably connected to said side members of said vehicle, said pivotal portion selectively pivotal between a closed position and at least one open position;

a pair of intermediate bow pivot links operably connected to a pair of side rails, respectively;

a pair of lift assist mechanisms each comprising a first gas strut and a second gas strut operably connected to said intermediate bow pivot link and said side rail in force opposition, said lift assist mechanism including a first idler link connected to said first gas strut and to said side rail and a second idler link connected to said side rail and said second gas strut operable to assist moving said soft top assembly between said closed position and said at least one open position.

2. The folding soft top assembly of claim 1, wherein each of said intermediate bow pivot links is pivotally connected to a respective one of said pair of side rails, and wherein when said pivotal portion is opened the force in one of said gas struts applies force to said intermediate bow pivot link assisting said pivotal portion in an opening direction and said other gas strut is compressed, and upon moving said pivotal portion in a closing direction the now compressed gas strut provides force assistance for closing said soft top assembly.

3. The folding soft top assembly of claim 1, further comprising a pair of first side rails pivotally connected to said pair of side rails, wherein said pair of side rails are rear side rails.

4. The folding soft top assembly of claim 3, further comprising a header connected to said pair of first side rails, said header adapted for selectively operably connecting to said windshield frame when in said folding soft top assembly is in said closed position.

5. The folding soft top assembly of claim 1, further comprising a pair of intermediate bow control links pivotally connected to said pair of door rails, each intermediate bow control link connected to an assist linkage articulatingly connected to said intermediate bow pivot link.

6. The folding soft top assembly of claim 5, wherein said intermediate bow pivot link is connected to an intermediate bow for fabric management during rotation of said pivotal portion between said closed position and an open sunroof position.

7. The folding soft top assembly of claim 1, wherein as the soft top assembly is being closed, a cylinder of said second gas strut unloads, and, the cylinder applies its load through top mechanism linkages thereby reducing the amount of effort required to operate the soft top assembly, and wherein a cylinder of the first gas strut remains unloaded and is free to rotate via a first gas strut idler link.

8. The soft top assembly of claim 1, wherein as the top is opened by lifting the first side rail, a cylinder of the first gas strut unloads and applies its load through linkages of the top mechanism, thereby reducing the amount of effort required to operate the soft top assembly, wherein a cylinder of the second gas strut remains fully unloaded as it is free to rotate via an idler link attached to a second intermediate bow pivot link.

9. The folding soft top assembly of claim 1, further comprising at least one idler stop connected to each of said pair of intermediate bow pivot links operable to contact said second gas strut when said soft top assembly moves in an opening direction to load said second gas strut.

10. The folding soft top assembly of claim 9, wherein said loading dampens the effect of top mass as said soft top assembly moves down into said open position, and, at the same time, said first gas strut is unloaded and free to rotate about a pivot joint on said first idler link.

11. The folding soft top assembly of claim 1, wherein when said soft top assembly is in said open position said first gas strut is fully unloaded/open and said second gas strut is fully loaded/compressed.

12. The folding soft top assembly of claim 1, further comprising:

a first intermediate bow assembly including a first control link connected to a first intermediate bow and a first side rail of said pivotal portion, and a second control link connected to said first intermediate bow and a pivot link that is connected to a second intermediate bow control link pivotally connected to a second side rail, wherein said first intermediate bow assembly controls top cover management as said soft top assembly moves between said closed and open positions.

13. The folding soft top assembly of claim 12, further comprising:

a second intermediate bow connected to said intermediate bow pivot link and to an assist linkage to form a second intermediate bow assembly, wherein said first and second intermediate bow assemblies provide fabric management as said soft top assembly moves to/from said closed position from/to said open position.

14. The folding soft top assembly of claim 1, further comprising at least one idler stop connected to each of said pair of side rails operable to contact said first idler link to prevent further rotation of said first idler link thereby compressing said first gas strut.

15. The folding soft top assembly of claim 14, wherein said compression of said first gas strut dampens the motion of the top mechanism as closing, and wherein said second gas strut is simultaneously fully unloaded.

16. The folding soft top assembly of claim 1, further comprising at least one door rail operably connected to said side members of said vehicle, wherein said pivotal portion is operably coupled to said at least one door rail.

18. The soft top assembly of claim 1, wherein as the top is being closed, second gas strut cylinder unloads, and, the cylinder applies its load through top mechanism linkages thereby reducing the amount of effort required to operate the top, and wherein the first gas strut cylinder remains unloaded and is free to rotate via a first gas strut idler link.

19. The soft top assembly of claim 1, wherein as the top is opened by lifting the first side rail, the first gas strut cylinder unloads, and, applies its load through the top mechanism linkages, thereby reducing the amount of effort required to operate the top, wherein the second gas strut cylinder remains fully unloaded as it is free to rotate via an idler link attached to a second intermediate bow pivot link.

17. A folding soft top assembly for a vehicle having a windshield frame with side members extending therefrom and a crossmember connecting the side members substantially adjacent the rear of the driver passenger compartment, said folding soft top assembly comprising:

a pair of front side rails pivotally connected to a pair of rear side rails, said pair of rear side rails operably coupled to said side members of said vehicle;

a plurality of control linkages operably coupled to the front and rear side rails;

a plurality of intermediate bows operably coupled to respective control linkages, wherein the intermediate bows are fabric management bows;

a first and second gas strut operably connected to the rear side rail and respective control linkages operable to provide lift assist and controlling motion when moving between an open sunroof position and a closed position.

20. A folding soft top assembly for a vehicle, comprising:

a pivotal portion operably connected to said side members of said vehicle, said pivotal portion selectively pivotal in an opening direction and a closing direction between a closed position and at least one open position;

a pair of intermediate bow pivot links operably connected to a pair of side rails;

a pair of first idler links connected to said pair of side rails;

a pair of second idler links connected to said pair intermediate bow pivot links;

a pair of lift assist mechanisms each comprising a first gas strut connected to said first idler link and a second gas strut connected to said second idler links in force opposition;

a first stop connected to each of said second idler links; and

a second stop connected to each of said first idler links;

wherein as said pivotal portion rotates in said opening direction said second idler link and said first stop come into contact to load said second gas strut and said first gas strut unloads, and wherein as said pivotal portion rotates in said closing direction said first idler link and second stop come into contact to load said first gas strut and said second gas strut unloads.