Air-bag

• US 10,449,922 B2
• Filed: 11/05/2015
• Issued: 10/22/2019
• Est. Priority Date: 11/20/2014
• Status: Active Grant

• Current Assignee: Sumisho Airbag Systems Co., Ltd. (Sumitomo Corporation)
• Original Assignee: Sumisho Airbag Systems Co., Ltd. (Sumitomo Corporation)
• Inventors: Yoshida, Masatoshi
• Primary Examiner(s): Gooden, Jr., Barry
• Application Number:
  US15/522,946
• Publication Number:
  US 20170334388A1
• Time in Patent Office: 1,447 Days
• CPC Class Codes: B60R 2021/23324 Inner walls crating separate compartments, e.g. communicating with vents
• CPC Class Codes: B60R 2021/23504 characterised by material
• CPC Class Codes: B60R 2021/23509 Fabric
• CPC Class Codes: B60R 2021/23542 Weaving
• CPC Class Codes: B60R 21/23 Inflatable members B60R21/18 takes precedence; connection to inflation fluid source retainers B60R21/217
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/233 comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other B60R21/232 takes precedence
• CPC Class Codes: B60R 21/235 characterised by their material

Abstract

Provided is an air-bag capable of further reducing damage value to a passenger and limiting the amount of use of inflator gas by limiting an excessive increase in the internal pressure of the air-bag upon contacting the passenger while increasing the speed of deployment in a passenger protection area. The air-bag includes a main chamber and a sub-chamber that are connected via a communication portion, wherein the communication portion or a region adjacent to the communication portion is configured of a multilayer structure portion comprising three or more layers.

Claims

1. An air-bag (10) integrally formed by hollow weaving, comprising a main chamber (11) and a sub-chamber (12), wherein the main chamber and the sub-chamber are connected via a communication portion (13), the sub-chamber has a configuration that is expanded by a gas supplied from the main chamber via the communication portion, the communication portion or a region adjacent to the communication portion is made up of a multilayer woven structure portion (14), the multilayer woven structure portion is made up of a combination of three-layer weave and four-layer weave, the four-layer weave is disposed on at least one of a main chamber side or a sub-chamber side of the three-layer weave, and wherein when the main chamber inflates, an intermediate layer (a1) of the four-layer weave on the sub-chamber side and an intermediate layer (b) of the three-layer weave of the multilayer woven structure portion give rise to yarn slippage, such that weaves of the intermediate layer (a1) of the four-layer weave on the sub-chamber side and the intermediate layer (b) of the three-layer weave gather on the sub-chamber side of the multilayer woven structure portion, whereby the multilayer woven structure portion causes an opening of the communication portion to become smaller, and thus temporarily hinders the gas flowing into the sub-chamber.

2. A curtain air-bag device using the air-bag according to claim 1.

3. The air-bag according to claim 1, wherein one or more internal joining portions (25) each of which joins two pieces of fabric constituting the air-bag are disposed in a vicinity within 100 mm of the communication portion independently of a joining portion forming the communication portion.

4. A curtain air-bag device using the air-bag according to claim 3.

5. The air-bag according to claim 1, wherein the multilayer woven structure portion has a caught structure in which there are a first and a second plurality of warps and wefts inside the air-bag as a float yarn, the float yarn forming an outer base fabric, leaving the outer base fabric, and returning to the original outer base fabric, and

in the caught structure of the multilayer woven structure portion the first plurality of warps (15) or wefts (15) existing as the float yarn are caught only one time on the second plurality of wefts (16) or warps (16) existing as the float yarn extending in a direction transverse to the communication portion, or the multilayer woven structure portion is formed by combining the caught structure of the multilayer woven structure portion into multiple stacks in a direction from the main chamber toward the sub-chamber.

6. A curtain air-bag device using the air-bag according to claim 5.

7. The air-bag according to claim 5, wherein one or more internal joining portions each of which joins two pieces of fabric constituting the air-bag base fabric are disposed in a vicinity within 100 mm of the communication portion independently of the multilayer woven structure portion forming the communication portion.

8. A curtain air-bag device using the air-bag according to claim 7.

9. The air-bag according to claim 1, wherein the multilayer woven structure portion has a structure in which two pieces of fabric are interconnected by arranging warps (17) or wefts (17), which constitute a hollow weave, to extend inside the air-bag from one of the two pieces of fabric to the other in a direction from the main chamber toward the sub-chamber, and wherein when the main chamber inflates, the warps (17) or wefts (17) are pulled, and then the multilayer woven structure portion causes the opening of the communication portion on the sub-chamber side to become smaller.

10. A curtain air-bag device using the air-bag according to claim 9.

11. The air-bag according to claim 9, wherein one or more internal joining portions each of which joins two pieces of fabric constituting the air-bag base fabric are disposed in a vicinity within 100 mm of the communication portion independently of the multilayer woven structure portion forming the communication portion.

12. A curtain air-bag device using the air-bag according to claim 11.

13. An air-bag integrally formed by hollow weaving, comprising a main chamber and a sub-chamber, wherein the main chamber and the sub-chamber are connected via a communication portion, the sub-chamber has a configuration that is expanded by a gas supplied from the main chamber via the communication portion, the communication portion or a region adjacent to the communication portion is made up of a multilayer woven structure portion, wherein the multilayer woven structure portion is made of a three-layer weave, and wherein when the main chamber inflates, an intermediate layer (b) of the three-layer weave of the multilayer woven structure portion gives rise to yarn slippage, such that weaves of the intermediate layer (b) of the three-layer weave gather on the sub-chamber side of the multilayer woven structure portion, whereby the multilayer woven structure portion causes an opening of the communication portion to become smaller, and thus temporarily hinders the gas flowing into the sub-chamber.

14. A curtain air-bag device using the air-bag according to claim 13.

15. The air-bag according to claim 13, wherein one or more internal joining portions each of which joins two pieces of fabric constituting the air-bag are disposed in a vicinity within 100 mm of the communication portion independently of the multilayer woven structure portion forming the communication portion.

16. A curtain air-bag device using the air-bag according to claim 15.