Exchange of containers

• US 10,450,138 B1
• Filed: 10/06/2017
• Issued: 10/22/2019
• Est. Priority Date: 03/13/2015
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Pikler, Tamas, Lee, Fei Hoai, Brazeau, Jeremiah, Battles, Jon Stuart, Aalund, Martin Peter, Jochim, Jayson Michael, Lisso, Gregory Karl, Uhlman, Samuel Christopher
• Primary Examiner(s): Alharbi, Adam M
• Application Number:
  US15/727,374
• Time in Patent Office: 746 Days
• CPC Class Codes: B65G 1/0492 with cars adapted to travel in storage aisles
• CPC Class Codes: B65G 1/10 with relatively movable racks to facilitate insertion or removal of articles cabinets with means for moving compartments up and down A47B51/00; cabinet system, e.g. consisting of cabinets arranged in a row with means to open or close passages between adjacent cabinets A47B53/02
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: G05D 1/0297 by controlling means in a control room
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: G06Q 30/0635 Processing of requisition or of purchase orders

Abstract

Containers can be exchanged between container holders and container shuttles using an inventory conveyance system within a workspace. The container holders are configured to hold one or more containers having consolidated inventory items in high density storage. The container shuttles are also configured to hold one or more containers for performing other operations with respect to inventory items in the one or more containers. The containers are configured to hold inventory items while the inventory items move for various operations throughout the workspace and while the inventory items are stowed in high density storage in the workspace.

Claims

1. A computer-implemented method, comprising:

instructing a first mobile drive unit to move a container shuttle to a first area of a workspace, the container shuttle configured to removably receive one or more containers of a plurality of containers, and each of the plurality of containers being configured to receive one or more items;

instructing a second mobile drive unit to move a container holder to a second area of the workspace, the container holder being configured to removably receive more containers of the plurality of containers than the container shuttle;

instructing removal of a container from the container shuttle at the first area and placement of the container on an inventory conveyance system that is configured to convey the container between the first area and the second area; and

instructing removal of the container from the inventory conveyance system at the second area and placement of the container on the container holder.

2. The computer-implemented method of claim 1, wherein the container comprises inbound inventory items.

3. The computer-implemented method of claim 2, further comprising:

instructing the first mobile drive unit to move of the container shuttle to the second area; and

instructing removal of a different container from the inventory conveyance system at the second area and placement of the different container on the container shuttle located at the second area, the different container comprising outbound inventory items.

4. The computer-implemented method of claim 1, wherein instructing removal of the container from the container shuttle at the first area and placement of the container on the inventory conveyance system and instructing removal of the container from the inventory conveyance system at the second area and placement of the container on the container holder comprises:

generating instructions identifying at least the container, at least a portion of the instructions being human-readable instructions;

providing first human-readable instructions of the human-readable instructions to a first user device associated with a first human operator located at the first area; and

providing second human-readable instructions of the human-readable instructions to a second user device associated with a second human operator located at the second area.

5. The computer-implemented method of claim 1, wherein instructing removal of the container from the container shuttle at the first area and placement of the container on the inventory conveyance system and instructing removal of the container from the inventory conveyance system at the second area and placement of the container on the container holder comprises:

generating instructions identifying at least the container, at least a portion of the instructions being machine-readable instructions;

providing first machine-readable instructions of the machine-readable instructions to a first automated operator located at the first area; and

providing second machine-readable instructions of the machine-readable instructions to a second automated operator located at the second area.

6. The computer-implemented method of claim 1, further comprising instructing removal of a different container from the inventory conveyance system and placement of the different container on the container holder at the second area prior to the container holder being moved away from the second area.

7. The computer-implemented method of claim 1, further comprising instructing performance of an inventory processing operation with respect to items held within the container at least while the container is located on the inventory conveyance system.

8. The computer-implemented method of claim 7, wherein the inventory processing operation comprises at least one of:

counting the items held within the container;

adding a first item to the container from a different container located on the inventory conveyance system;

or

removing a second item from the container.

9. The computer-implemented method of claim 7, wherein instructing performance of the inventory processing operation comprises instructing an operator located adjacent to the inventory conveyance system to perform the inventory processing operation.

10. The computer-implemented method of claim 1, further comprising:

instructing removal of a different container from the container shuttle at the first area and placement of the different container on the inventory conveyance system; and

instructing removal of the different container from the inventory conveyance system at the second area and placement of the different container on a different container holder located at the second area.

11. A system, comprising:

a plurality of container holders configured to removably receive two or more containers of a plurality of containers, each of the plurality of containers being configured to receive one or more items;

a plurality of container shuttles configured to removably receive one or more containers of the plurality of containers;

a plurality of mobile drive units configured to transport individual ones of the plurality of container holders and the plurality of container shuttles within a workspace;

an inventory conveyance system configured to convey the plurality of containers between a first area within the workspace and a second area within the workspace; and

a management module configured to;

instruct movement, by a first mobile drive unit of the plurality of mobile drive units, of a container holder of the plurality of container holders to the first area;

instruct movement, by a second mobile drive unit of the plurality of mobile drive units, of a container shuttle of the plurality of container shuttles to the second area;

instruct removal of a container from the container holder and placement of the container on the inventory conveyance system; and

instruct removal of the container from the inventory conveyance system and placement of the container on the container shuttle.

12. The system of claim 11, wherein the management module is further configured to instruct performance of an inventory processing operation with respect to items held within the container at least while the container is located on the inventory conveyance system.

13. The system of claim 11, wherein the container comprises outbound inventory items.

14. The system of claim 11, wherein:

instructing removal of the container from the container holder and placement of the container on the inventory conveyance system comprises instructing a first operator to remove the container and place the container on the inventory conveyance system; and

instructing removal of the container from the inventory conveyance system and placement of the container on the container shuttle comprises instructing a second operator to remove the container from the inventory conveyance system and place the container on the container shuttle.

15. The system of claim 14, wherein the first operator is a first robotic manipulator and the second operator is a second robotic manipulator.

16. The system of claim 11, wherein:

the first area is located on a first floor of the workspace and the second area is located on a second floor of the workspace; and

the inventory conveyance system is configured to transport the plurality of containers between the first floor and the second floor.

17. An inventory conveyance system, comprising:

a conveyance surface coupled to one or more drive motors, the conveyance surface configured to convey a plurality of containers, each container of the plurality of containers configured to receive one or more items;

a first access point disposed at a first location adjacent the conveyance surface, the first access point configured to allow, by a first operator, removal of first containers from first container holders and first containers shuttles and placement of the first containers on the conveyance surface;

a second access point disposed at a second location adjacent the conveyance surface, the second access point configured to allow, by a second operator;

removal of the first containers from the conveyance surface and placement of the first containers on second container holders and second container shuttles; and

removal of second containers from the second container holders and the second container shuttles and placement of the second containers of on the conveyance surface; and

a third access point disposed at a third location adjacent the conveyance surface, the third access point configured to allow, by a third operator, removal of the first containers and the second containers from the conveyance surface and placement of the first containers and the second containers on third container holders and third container shuttles.

18. The inventory conveyance system of claim 17, wherein each of the first access point, the second access point, and the third access point is configured to respectively define a first queue including the first container holders and the first container shuttles, a second queue including the second container holders and the second container shuttles, and a third queue including the third container holders and the third container shuttles.

19. The inventory conveyance system of claim 17, wherein each of the first operator, the second operator, and the third operator is a robotic manipulator.

20. The inventory conveyance system of claim 17, further comprising a fourth access point disposed adjacent the conveyance surface at a location between the first access point and the third access point, the fourth access point configured to allow, by a fourth operator, performance of inventory processing operations with respect to the plurality of containers moving along the conveyance surface.