Method and apparatus for torrefaction of biomass with a cyclonic bed reactor

• US 10,450,523 B2
• Filed: 05/17/2017
• Issued: 10/22/2019
• Est. Priority Date: 05/25/2012
• Status: Active Grant

• Current Assignee: Airex Energie Inc.
• Original Assignee: Airex Energie Inc.
• Inventors: Prud'Homme, Guy
• Primary Examiner(s): Hines, Latosha
• Application Number:
  US15/597,796
• Publication Number:
  US 20180023013A1
• Time in Patent Office: 888 Days
• CPC Class Codes: C10L 2290/02 Combustion or pyrolysis
• CPC Class Codes: C10L 2290/06 Heat exchange, direct or indirect
• CPC Class Codes: C10L 2290/08 Drying or removing water
• CPC Class Codes: C10L 2290/50 Screws or pistons for moving along solids
• CPC Class Codes: C10L 2290/58 Control or regulation of the fuel preparation of upgrading process
• CPC Class Codes: C10L 5/40 essentially based on materials of non-mineral origin
• CPC Class Codes: C10L 5/442 Wood or forestry waste
• CPC Class Codes: C10L 5/445 Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
• CPC Class Codes: C10L 9/083 Torrefaction
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

A system for pre-conditioning of biomass for subsequent torrefaction of the biomass comprises a burner producing combustion gases. A feed screw unit has an inlet for receiving the biomass, an outlet for outletting the biomass, and a feed screw for displacing the biomass from the inlet to the outlet. A sleeve surrounds and is in heat exchange relation with at least part of the feed screw unit. A pneumatic circuit receives combustion gases from the burner, the pneumatic circuit connected to an inlet of the sleeve for directing combustion gases therein to heat the biomass by indirect contact via the heat exchange relation, the pneumatic circuit having a pipe section extending from the outlet of the feed screw unit to a torrefaction reactor with combustion gases flowing from the outlet of the sleeve to the torrefaction reactor to convey the biomass and the combustion gases to the torrefaction reactor.

Claims

1. A system for pre-conditioning of biomass for subsequent torrefaction of the biomass comprising:

at least one burner producing combustion gases;

a feed screw unit having an inlet configured for receiving the biomass, an outlet configured for outletting the biomass, a feed screw configured for displacing the biomass from the inlet to the outlet, and at least one sealed valve at the inlet for sealing the feed screw unit from an exterior of the feed screw unit and into the feed screw unit, the feed screw unit being sealed from the inlet to the outlet;

a sleeve surrounding at least part of the feed screw unit, the sleeve being in heat exchange relation with the feed screw unit;

a pneumatic circuit receiving combustion gases from the at least one burner, the pneumatic circuit connected to an inlet of the sleeve for directing combustion gases therein to heat the biomass in the feed screw unit by indirect contact via the heat exchange relation, the pneumatic circuit having a pipe section extending from the outlet of the feed screw unit to a torrefaction reactor with combustion gases flowing from the outlet of the feed screw unit to the torrefaction reactor to convey the biomass and the combustion gases to the torrefaction reactor.

2. The system according to claim 1, wherein the sealed valve is a rotary valve at the inlet of the feed screw unit.

3. The system according to claim 1, further comprising means to control a temperature in the feed screw unit in a range of 250 C to 400 C.

4. The system according to claim 1, further comprising a heat exchanger with refrigerant in the pneumatic circuit to cool the combustion gases.

5. The system according to claim 1, wherein the sleeve has baffle walls to increase a residency time of the combustion gases in the sleeve.

6. The system according to claim 5, wherein the sleeve and the baffle walls concurrently define a path to optimize heat exchange.

7. The system according to claim 1, wherein the pneumatic circuit is connected to an outlet of the sleeve to receive combustion gases exiting the sleeve and direct them into said pipe section.

8. The system according to claim 1, further comprising a water injection unit connected to the feed screw unit to humidify the biomass therein.

9. The system according to claim 1, wherein the feed screw unit operates at a speed of at least 10 Hz.

10. The system according to claim 1, wherein the feed screw unit is a twin feed screw.

11. The system according to claim 1, wherein the feed screw unit has a cylindrical conduit enclosing the feed screw.

12. The system according to claim 1, further comprising an exhaust pipe connected to the sleeve or the pneumatic circuit between the burner and the torrefaction reactor, to controllably exhaust a portion of the combustion gases.

13. The system according to claim 12, wherein the exhaust pipe is connected to the sleeve.

14. The system according to claim 1, wherein the pneumatic circuit comprises a return pipe portion adapted to direct torrefaction gases from the torrefaction reactor to said pipe section.

15. The system according to claim 1, wherein the pneumatic circuit directs a portion of the combustion gases directly from an exhaust of the burner to the pipe section.