Transformation of shipping containers to two level buildings

• US 10,450,738 B1
• Filed: 03/19/2018
• Issued: 10/22/2019
• Est. Priority Date: 05/12/2015
• Status: Active Grant

• Current Assignee: CakeBoxx Technologies, LLC
• Original Assignee: CakeBoxx Technologies, LLC
• Inventors: Eisold, Daine Edward, Clark, Christopher Paul
• Primary Examiner(s): Triggs, Andrew J
• Application Number:
  US15/924,913
• Time in Patent Office: 582 Days
• CPC Class Codes: E04B 1/343 Structures characterised by movable, separable, or collapsible parts, e.g. for transport movable roof parts E04B7/16; floatable buildings B63B; small prefabricated buildings, transportable as a whole, E04H1/12; small garages E04H6/02; tents or canopies, in general E04H15/00
• CPC Class Codes: E04B 1/3431 with only one level of nesting
• CPC Class Codes: E04B 1/34312 Vertical telescopic structures
• CPC Class Codes: E04H 1/04 Apartment houses arranged in two or more levels
• CPC Class Codes: E04H 1/12 Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
• CPC Class Codes: E04H 2001/1283 Small buildings of the ISO containers type

Abstract

An extendable two story building is packaged within the standard dimensions of an intermodal container. An upper floor is supported above a lower floor. A five-sided lid is raised and locked to provide a second story. The lid is lowered and locked on a base in a down position. The lowered lid is fully enclosed so that no door is accessible and the interior of the building is secure during storage and transportation.

Claims

1. An apparatus comprising:

a modular container comprising;

a base frame having longitudinal side beams and end beams,

cross beams extending between the longitudinal side beams,

the cross beams including the end beams extending between ends of the side beams and intermediate beams extending between longitudinal beams spaced from the end beams,

a lower floor on the cross beams,

vertical columns having lower ends connected to the base frame and having upper ends,

an upper frame connected to the upper ends of the vertical columns,

a doorless lid positioned around the vertical columns movable upward to provide upper walls and ceiling and movable downward to close the lower floor and the container,

upper level connectors connected to the lid for securing to the vertical columns and holding the lid in an upward position, and

locks connected to the lid and the base frame for holding the lid in a downward position, wherein the lid is a five-sided structure with a roof and four walls and vertical pillars in corners of the walls and wherein the pillars are configured to slide over the vertical columns, and further comprising lid corner castings connected to tops and bottoms of the vertical pillars and base corner castings connected to corners of the base frame, wherein the locks are twist locks that connect base corner castings with lid corner castings and wherein the lid locked in the downward position surrounds the lower walls and prevents access to the extensible building.

2. The apparatus of claim 1, further comprising an upper floor connected to the upper frame, a passageway between the lower floor and the upper floor, outer lower walls connected to the vertical columns, an entry door connected to one of the outer walls, and wherein the lid provides outer upper walls.

3. The apparatus of claim 2, further comprising a barrier erectable in the upper floor separating the passageway from the upper floor.

4. The apparatus of claim 2, further comprising windows in the walls, and wherein the passageway comprises stairs between the lower floor and the upper floor.

5. The apparatus of claim 4, further comprising a bathroom on the lower floor, plumbing connections and tanks in a space below the stairs, and a door in the outer lower wall providing access to the plumbing connections and tanks.

6. The apparatus of claim 2, wherein the modular container is provided with a toilet, sink and shower of the lower floor and home or office furnishings on the lower floor, and furnishings to move through the passageway to the upper floor when the lid is secured in the upper position.

7. The apparatus of claim 1, wherein the modular container has a size comparable to an intermodal shipping container for transporting and for stacking with another similar modular container.

8. The apparatus of claim 1, wherein the modular container is a portable extendable shipping container and having a size comparable to an intermodal shipping container and adapted for stacking with another modular container.

9. An apparatus comprising:

a portable modular container having a lower level and an upper level extendable upward,

the lower level further comprising a base having a base frame,

vertical support columns connected to and extending upward from the base frame,

horizontal upper frame members extending between and connected to tops of the vertical support columns,

a lower floor connected to the base frame,

an upper floor connected to the horizontal upper frame members,

a passageway in the upper floor providing access to the upper floor from the lower floor,

lower walls surrounding the horizontal upper frame members, the upper and lower floors,

at least one door connected to the lower walls,

the upper level comprising a five-sided doorless lid structure having first and second opposite side walls, first and second opposite end walls, and a roof connected to tops of the side walls and end walls, forming a ceiling and walls of the upper level in a raised position and closing the container in a lowered position,

pillars within corners between the side walls and end walls of the lid structure, the pillars movable along the vertical columns between the upper position and closed position,

upper and lower corner castings at upper and lower ends of the pillars and complementary corner castings in the base for connecting and locking the lower corner castings on the pillars,

the vertical pillars, the side walls and end walls being positionable outside the vertical support columns, the horizontal upper frame members and the upper floor,

the lid structure being raisable to and lockable in an upper position on the vertical support columns,

further comprising connectors for securing the lid structure in the upper position,

the lid being lowerable to a closed position on the base frame and being lockable to the base,

wherein the lid being lowered covers the lower walls and the door preventing access to an interior of the portable extendable building.

10. The apparatus of claim 9, further comprising stairs in the passageway between the first floor and the second floor, and a window in the lower walls, a bathroom on the lower floor, plumbing connections to the bathrooms and tanks on the lower floor beneath the stairs, and equipment access doors in one of the lower walls providing access to the plumbing connectors and tanks.

11. The apparatus of claim 10, further comprising furniture mounted on the lower floor and a space on the lower floor for stored upper floor furniture to be carried up the stairs to the upper floor.

12. The apparatus of claim 9, wherein the modular container is a portable extendable shipping container and having a size comparable to an intermodal shipping container and adapted for stacking with another modular container.

13. An apparatus comprising:

an intermodal shipping container including a base and a five-sided doorless lid as parts of an upward extensible building,

the base having base corner castings connected to a base frame having longitudinal side beams and end beams,

cross beams extending between the longitudinal side beams,

the cross beams including the end beams extending between ends of the side beams and intermediate beams extending between longitudinal beams spaced from the end beams,

a lower floor on the cross beams,

vertical columns having lower ends connected to the base frame and having upper ends,

an upper frame connected to the upper ends of the vertical columns,

an upper floor connected to the upper frame,

the lid'"'"'s five sides including a roof and four walls, vertical corner beams in corners of the walls and upper corner castings atop connected to tops of the corner beams,

the vertical corner beams positioned around the vertical columns for moving upward to provide an upper level and downward to close the upper level and the building,

connectors connected to the lid for securing to the vertical columns and holding the lid in an upward position,

wherein the corner beams are configured to slide over the vertical columns, and further comprising lid lower corner castings connected to bottoms of the vertical corner beams and twist locks that connect the base corner castings with the lid lower corner castings for holding the lid in a downward position, wherein the lid locked in the downward position surrounds the lower walls and prevents access to the extensible building.