Electric actuator

• US 10,451,154 B2
• Filed: 06/07/2016
• Issued: 10/22/2019
• Est. Priority Date: 06/18/2015
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kouno, Naoaki, Shimada, Hiroki, Yamanaka, Tetsuji, Yanagida, Etsugo
• Primary Examiner(s): Kim, John K
• Application Number:
  US15/736,440
• Publication Number:
  US 20180172120A1
• Time in Patent Office: 1,232 Days
• Field of Search: 310 68 B, 310 83, 310 98, 310 99
• CPC Class Codes: F02B 37/186 Arrangements of actuators or linkage for bypass valves
• CPC Class Codes: F16H 1/06 with parallel axes
• CPC Class Codes: F16H 19/001 for conveying reciprocating or limited rotary motion
• CPC Class Codes: F16H 2057/02034 Gearboxes combined or connected with electric machines
• CPC Class Codes: F16H 2057/02082 for application in vehicles other than propelling, e.g. adjustment of parts
• CPC Class Codes: F16H 57/021 Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
• CPC Class Codes: F16H 57/031 characterised by covers or lids for gearboxes
• CPC Class Codes: F16H 57/032 characterised by the materials used
• CPC Class Codes: F16K 31/043 characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
• CPC Class Codes: H02K 11/215 Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
• CPC Class Codes: H02K 5/04 Casings or enclosures characterised by the shape, form or construction thereof
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

Positioning of a cover relative to a housing is made at two locations. i.e., fitting between a first intermediate shaft and a first recess and fitting between a second intermediate shaft and a second recess. In this way, a load of the cover is not conducted to an output shaft through a cover-side bearing. Therefore, in a state where the cover is fixed to the housing, an excessively large load is not generated between a cover-side bearing and the output shaft and a housing-side bearing and the output shaft.

Claims

1. An electric actuator comprising:

an electric motor that converts an electric power into a rotational output and outputs the rotational output through a gear of the electric motor;

a housing, in which the electric motor is fixed;

a speed reducing gear device of a parallel shaft type that reduces a rotational speed of the rotational output generated by the electric motor;

an output shaft that is driven by the rotational output, the rotational speed of which is reduced by the speed reducing gear device;

a cover that is assembled to the housing and forms a space between the cover and the housing to receive the electric motor and the speed reducing gear device; and

a housing-side bearing that is placed between the housing and the output shaft and rotatably supports the output shaft relative to the housing; and

a cover-side bearing that is placed between the cover and the output shaft and rotatably supports the output shaft relative to the cover, wherein;

the speed reducing gear device includes a plurality of intermediate shafts that are parallel to the output shaft and are placed between the gear of the electric motor and the output shaft along a transmission path, through which the rotational output of the electric motor is transmitted to the output shaft;

one end portion of each of the plurality of intermediate shafts is fixed to the housing, and another end portion of each of the plurality of intermediate shafts is fitted into a corresponding one of a plurality of recesses formed at the cover;

the cover is positioned relative to the housing by fitting the another end portions of the plurality of intermediate shafts into the plurality of recesses, respectively;

the cover is positioned relative to the housing through use of two of the plurality of recesses, into which two of the plurality of intermediate shafts are respectively fitted;

one of the two of the plurality of recesses is a circular hole while another of the two of the plurality of recesses is an elongated hole;

a longitudinal direction of the elongated hole is along a straight line, which is perpendicular to the two of the plurality of intermediate shafts and extends through the two of the plurality of intermediate shafts; and

a length of the elongated hole, which is measured in the longitudinal direction of the elongated hole, is larger than a width of the elongated hole, which is measured in a direction perpendicular to the longitudinal direction.

2. The electric actuator according to claim 1, wherein the circular hole is provided in the recess that is fitted with a closest one of the plurality of intermediate shafts that is closest to the output shaft among the plurality of intermediate shafts.

3. The electric actuator according to claim 1, wherein:

the electric actuator comprises a rotational angle sensor that senses a rotational angle of the output shaft;

the rotational angle sensor includes;

a magnetic flux generating portion that is rotated integrally with the output shaft; and

a magnetic sensing device that is supported by one of the cover or the housing and senses a magnetic flux generated by the magnetic flux generating portion; and

a gear range, in which a final gear of the speed reducing gear device is placed, and a sensing range, in which the magnetic flux generating portion is placed, are provided separately relative to each other in an area around the output shaft.

4. The electric actuator according to claim 3, wherein:

the cover is made of a resin material; and

the magnetic sensing device is molded in the resin material of the cover.

5. The electric actuator according to claim 1, wherein the elongated hole has two side walls, which are opposed to each other and are parallel to each other, the two side walls extending in the longitudinal direction of the elongated hole, and the corresponding one the two of the plurality of intermediate shafts is positioned between the two side walls.