Clamp coupling and method of fastening the same

• US 10,451,205 B2
• Filed: 05/10/2017
• Issued: 10/22/2019
• Est. Priority Date: 05/16/2016
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyota Jidoshokki (Toyota Motor Corporation)
• Original Assignee: Kabushiki Kaisha Toyota Jidoshokki (Toyota Motor Corporation)
• Inventors: Motoyama, Yuto
• Primary Examiner(s): Binda, Greg
• Application Number:
  US15/591,379
• Publication Number:
  US 20170328501A1
• Time in Patent Office: 895 Days
• Field of Search: 285411, 285421, 422177, 2989008
• CPC Class Codes: F01N 13/1855 the connection being realised by using bolts, screws, rivets or the like
• CPC Class Codes: F01N 3/0211 Arrangements for mounting filtering elements in housing, e.g. with means for compensating thermal expansion or vibration
• CPC Class Codes: F16L 23/08 connection by tangentially arranged pin and nut
• CPC Class Codes: Y10S 29/003 Method or apparatus with bending
• CPC Class Codes: Y10T 24/1443 Adjustable girth
• CPC Class Codes: Y10T 24/1445 Step adjustment
• CPC Class Codes: Y10T 29/49398 Muffler, manifold or exhaust pipe making

Abstract

A clamp coupling includes clamp segments and a connecting section including a fastening section and a contact section. The contact section connects the clamp segments and includes a changing means to change a spaced distance between the clamp segments. The fastening section includes an externally threaded body and an internally threaded body for holding the clamp segments thereby to reduce the spaced distance between the clamp segments and connect objects. A method of fastening the clamp coupling includes holding the shim in the contact section between one ends of the clamp segments in a case that adjustment is made so that a circumferential length of the clamp segments is increased and removing the shim from the contact section so that the clamp segments are brought into direct contact with each other in a case that adjustment is made so that the circumferential length of the clamp segments is shortened.

Claims

1. A clamp coupling comprising:

a plurality of clamp segments including respective grooves each having a U or V sectional shape, the plural clamp segments being connected in a ring shape with the grooves facing inward of the ring shape, the clamp segments being configured to hold a plurality of objects to be connected in the grooves and connect the objects; and

a connecting section having a first connecting section and a second connecting section for connecting the clamp segments,

wherein the first connecting section is configured to serve as a hinge that permits the clamp segments to be opened from and closed to the ring shape,

wherein the second connecting section is configured to connect the plural clamp segments and to permit adjustment of a circumferential length of the plural clamp segments having the ring shape,

wherein the second connecting section includes a fastening section and a contact section disposed outward of the ring shape from the fastening section,

wherein the contact section connects the clamp segments at one ends thereof in direct or indirect contact with each other and includes a spaced-distance changer to change a spaced distance between the one ends of the clamp segments,

wherein the fastening section includes an externally threaded body inserted through the one ends and an internally threaded body screwed with the externally threaded body for holding the one ends and fastening the clamp segments thereby to reduce the spaced distance between the one ends of the clamp segments and connect the objects held in the grooves,

wherein the fastening section includes a bolt and a nut, and

wherein a seating surface of the bolt, a seating surface of the nut, and receiving surfaces of the clamp segments opposed to the respective seating surfaces are formed of a curved surface so that the seating surfaces and the corresponding receiving surfaces are in surface contact with each other if a normal direction of a plate portion of each clamp segment is inclined with respect to an axis of the bolt.

2. The clamp coupling according to claim 1, wherein the spaced-distance changer is a shim that is held in the contact section between the one ends of the clamp segments, and wherein the shim is formed with an engagement portion that engages with the clamp segments so as not to be slipped off a state in which the one ends of the clamp segments hold the shim.

3. The clamp coupling according to claim 1, wherein the plurality of clamp segments are made of spring steel.

4. The clamp coupling according to claim 1, wherein the objects are cylindrical cases through which exhaust gas of a diesel engine flows, wherein one of the cylindrical cases accommodates a diesel particulate filter for purifying exhaust gas of the diesel engine, and wherein the clamp segments are configured to hold flange portions of the cylindrical cases to be connected in the grooves and connect the cylindrical cases.

5. A clamp coupling comprising:

a plurality of clamp segments including respective grooves each having a U or V sectional shape, the plural clamp segments being connected in a ring shape with the grooves facing inward of the ring shape, the clamp segments being configured to hold a plurality of objects to be connected in the grooves and connect the objects; and

a connecting section having a first connecting section and a second connecting section for connecting the clamp segments,

wherein the first connecting section is configured to serve as a hinge that permits the clamp segments to be opened from and closed to the ring shape,

wherein the second connecting section is configured to connect the plural clamp segments and to permit adjustment of a circumferential length of the plural clamp segments having the ring shape,

wherein the second connecting section includes a fastening section and a contact section disposed outward of the ring shape from the fastening section,

wherein the contact section connects the clamp segments at one ends thereof in direct or indirect contact with each other and includes a spaced-distance changed to change a spaced distance between the one ends of the clamp segments,

wherein the fastening section includes an externally threaded body inserted through the one ends and an internally threaded body screwed with the externally threaded body for holding the one ends and fastening the clamp segments thereby to reduce the spaced distance between the one ends of the clamp segments and connect the objects held in the grooves,

wherein the second connecting section is configured that the one ends of the clamp segments are formed in a flat plate shape and bent so as to extend radially outward of the ring shape of the clamp segments,

wherein the second connecting section includes a bend section in which the flat plate-shaped ends of the clamp segments are disposed facing each other,

wherein the contact section is disposed on the one ends side of the bend section, and

wherein flat plate portions of the contact section hold a shim as the spaced-distance changer therebetween so that spaced distance between the flat plate portions of the contact section is adjustable, and

wherein the shim has a wedge shape that tapers toward the fastening section.

6. The clamp coupling according to claim 5, wherein the fastening section includes a bolt and a nut, and

wherein a seating surface of the bolt, a seating surface of the nut, and receiving surfaces of the clamp segments opposed to the respective seating surfaces are formed of a curved surface so that the seating surfaces and the corresponding receiving surfaces are in surface contact with each other if a normal direction of a plate portion of each clamp segment is inclined with respect to an axis of the bolt.

7. The clamp coupling according to claim 5, wherein the spaced-distance changer is a shim that is held in the contact section between the one ends of the clamp segments, and wherein the shim is formed with an engagement portion that engages with the clamp segments so as not to be slipped off a state in which the one ends of the clamp segments hold the shim.

8. The clamp coupling according to claim 5, wherein the plurality of clamp segments are made of spring steel.

9. The clamp coupling according to claim 5, wherein the objects are cylindrical cases through which exhaust gas of a diesel engine flows, wherein one of the cylindrical cases accommodates a diesel particulate filter for purifying exhaust gas of the diesel engine, and wherein the clamp segments are configured to hold flange portions of the cylindrical cases to be connected in the grooves and connect the cylindrical cases.

10. A method of fastening a clamp coupling, wherein the clamp coupling includes a plurality of clamp segments including respective grooves each having a U or V sectional shape,

the plural clamp segments being connected in a ring shape with the groove facing inward of the ring shape, the clamp segments being configured to hold a plurality of objects to be connected in the grooves and connect the objects;

and

a connecting section having a first connecting section and a second connecting section for connecting the clamp segments,

wherein the first connecting section is configured to serve as a hinge that permits the clamp segments to be opened from and closed to the ring shape,

wherein the second connecting section is configured to connect the plural clamp segments and to permit adjustment of a circumferential length of the plural clamp segments having the ring shape,

wherein the second connecting section includes a fastening section and a contact section disposed outward of the ring shape from the fastening section,

wherein the contact section connects the clamp segments at one ends thereof in direct or indirect contact with each other and includes a spaced-distance changer to change a spaced distance between the one ends of the clamp segments, and

wherein the fastening section includes an externally threaded body inserted through the one ends and an internally threaded body screwed with the externally threaded body for holding the one ends and fastening the clamp segments thereby to reduce the spaced distance between the one ends of the clamp segments and connect the objects held in the grooves, wherein the fastening section includes a bolt and a nut, and wherein a seating surface of the bolt, a seating surface of the nut, and receiving surfaces of the clamp segments opposed to the respective seating surfaces are formed of a curved surface so that the seating surfaces and the corresponding receiving surfaces are in surface contact with each other if a normal direction of a plate portion of each clamp segment is inclined with respect to an axis of the bolt, the method comprising;

holding a shim as the spaced-distance changer in the contact section between the one ends of the clamp segments in a case that adjustment is made so that the circumferential length of the plural clamp segments connected in the ring shape is increased; and

removing the shim from the contact section so that the one ends of the clamp segments are brought into direct contact with each other in a case that adjustment is made so that the circumferential length of the clamp segments is shortened.

11. A method of fastening a clamp coupling, wherein the clamp coupling includes a plurality of clamp segments including respective grooves each having a U or V sectional shape,

the plural clamp segments being connected in a ring shape with the groove facing inward of the ring shape,

the clamp segments being configured to hold a plurality of objects to be connected in the grooves and connect the objects;

and

a connecting section having a first connecting section and a second connecting section for connecting the clamp segments, wherein the first connecting section is configured to serve as a hinge that permits the clamp segments to be opened from and closed to the ring shape,

wherein the second connecting section is configured to connect the plural clamp segments and to permit adjustment of a circumferential length of the plural clamp segments having the ring shape,

wherein the second connecting section includes a fastening section and a contact section disposed outward of the ring shape from the fastening section,

wherein the contact section connects the clamp segments at one ends thereof in direct or indirect contact with each other and includes a spaced-distance changer to change a spaced distance between the one ends of the clamp segments, and

wherein the fastening section includes an externally threaded body inserted through the one ends and an internally threaded body screwed with the externally threaded body for holding the one ends and fastening the clamp segments thereby to reduce the spaced distance between the one ends of the clamp segments and connect the objects held in the grooves,

wherein the second connecting section is configured that the one ends of the clamp segments are formed in a flat plate shape and bent so as to extend radially outward of the ring shape of the clamp segments,

wherein the second connecting section includes a bend section in which the flat plate-shaped ends of the clamp segments are disposed facing each other,

wherein the contact section is disposed on the one ends side of the bend section,

wherein flat plate portions of the contact section hold a shim as the spaced-distance changer therebetween so that spaced distance between the flat plate portions of the contact section is adjustable, and

wherein the shim has a wedge shape that tapers toward the fastening section, the method comprising;

holding the shim as the spaced-distance changer in the contact section between the one ends of the clamp segments in a case that adjustment is made so that the circumferential length of the plural clamp segments connected in the ring shape is increased; and

removing the shim from the contact section so that the one ends of the clamp segments are brought into direct contact with each other in a case that adjustment is made so that the circumferential length of the clamp segments is shortened.