Fuel gas tank filling system and method

• US 10,451,220 B2
• Filed: 08/02/2014
• Issued: 10/22/2019
• Est. Priority Date: 08/02/2013
• Status: Active Grant

• Current Assignee: Alternative Fuel Containers, LLC
• Original Assignee: Alternative Fuel Containers, LLC
• Inventors: Lee, Joong-Kyu
• Primary Examiner(s): Maust, Timothy L
• Assistant Examiner(s): Hakomaki, James R
• Application Number:
  US14/909,325
• Publication Number:
  US 20160178126A1
• Time in Patent Office: 1,907 Days
• Field of Search: 141350, 141 1, 13761406, 13761411, 251148, 2511495
• CPC Class Codes: B01D 46/2403 characterised by the physical shape or structure of the filtering element
• CPC Class Codes: B01D 46/4227 Manipulating filters or filter elements, e.g. handles or extracting tools
• CPC Class Codes: B01D 46/4272 Special valve constructions adapted to filters or filter elements
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: B60K 2015/03019 Filling of gas tanks
• CPC Class Codes: F02M 21/0227 Means to treat or clean gaseous fuels or fuel systems, e.g. removal of tar, cracking, reforming or enriching
• CPC Class Codes: F17C 11/005 for hydrogen
• CPC Class Codes: F17C 11/007 for hydrocarbon gases, such as methane or natural gas, propane, butane or mixtures thereof [LPG]
• CPC Class Codes: F17C 13/00 Details of vessels or of the filling or discharging of vessels
• CPC Class Codes: F17C 2205/0376 Dispensing pistols
• CPC Class Codes: F17C 2221/012 Hydrogen
• CPC Class Codes: F17C 2221/033 Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
• CPC Class Codes: F17C 2223/0123 gaseous, e.g. CNG, GNC
• CPC Class Codes: F17C 2223/035 High pressure (>10 bar)
• CPC Class Codes: F17C 2223/036 Very high pressure (>80 bar)
• CPC Class Codes: F17C 2260/035 of fluid
• CPC Class Codes: F17C 5/007 for individual gas tanks or containers, e.g. in vehicles filling with liquid fuel not under pressure, B60S5/02, B67D7/00
• CPC Class Codes: F17C 5/06 for filling with compressed gases
• CPC Class Codes: Y02E 60/32 Hydrogen storage
• CPC Class Codes: Y02T 10/30 Use of alternative fuels, e.g. biofuels

Abstract

In at least some implementations, a device for filling a fuel gas storage tank includes a nozzle body having an inflow passage arranged to communicate a fuel gas source with the storage tank and an outflow passage arranged to receive an outflow of fuel gas from the storage tank. The inflow passage may be communicated with an inlet passage to admit fuel gas into the storage tank and the outflow passage may be communicated with an outlet passage through which fuel gas exits the storage tank. The outflow passage may be communicated with a downstream component for treatment of the outflow fuel gas, such as filtering, drying, and/or cooling. The outflow fuel gas may be rerouted into the fuel gas storage tank through the inflow passage and inlet passage, if desired. The disclosure also relates to a fitting for a storage tank and a method of filling a storage tank.

Claims

1. A refueling nozzle for filling a fuel gas storage tank, comprising:

a housing and a fill pipe coupler carried by the housing to facilitate mating with a fill pipe of a fuel gas storage tank, the coupler of the refueling nozzle further comprising;

a nozzle body having an inflow passage arranged to communicate a fuel gas source with the storage tank and a separate outflow passage arranged to receive an outflow of fuel gas from the storage tank;

a retainer including multiple radially outwardly biased segments that are movable radially relative to the nozzle body between a first position in which the multiple segments are outwardly retracted relative to the nozzle body to permit the nozzle body to be coupled to or released from the fill pipe of the storage tank and a second position in which the multiple segments are radially inwardly advanced to releasably retain the nozzle body in engagement with the fill pipe of the storage tank, each of the multiple segments of the retainer comprising a radially outwardly extending portion having a drive surface; and

an actuator including a tubular sleeve located radially outwardly of the retainer and the nozzle body, the actuator comprising a recess that provides a larger inner diameter portion of the sleeve and being axially movable between a first position and a second position, wherein the radially outwardly extending portion of the multiple segments of the retainer are registered with the recess of the actuator and the multiple segments are radially outwardly biased to their first position when the actuator is in its first position, and wherein the radially outwardly extending portion of the multiple segments of the retainer are out of registry with the recess of the actuator and the multiple segments are displaced radially inwardly to their second position when the actuator is in its second position.

2. The refueling nozzle as set forth in claim 1, further comprising a motor coupled to the actuator to move the actuator relative to the retainer and thereby move the multiple segments of the retainer from their first position to their second position.

3. The refueling nozzle as set forth in claim 2, further comprising a worm drive coupled to the motor and the actuator to axially move the actuator relative to the retainer.

4. The refueling nozzle as set forth in claim 1, wherein the actuator includes a cam surface that engages and displaces a drive surface of each of the multiple segments of the retainer to displace the segments radially inwardly to their second position when the actuator is in its second position.

5. The refueling nozzle as set forth in claim 1, wherein the nozzle body has a tubular sidewall, at least part of one of the inflow passage or the outflow passage is defined by the sidewall radially inwardly of the sidewall and the other of the inflow passage or the outflow passage is defined at least partially within the sidewall, radially outwardly spaced from the other passage.

6. The refueling nozzle as set forth in claim 5, wherein the inflow passage is radially inwardly of the sidewall and the outflow passage is defined at least partially within the sidewall.

7. The refueling nozzle as set forth in claim 5, wherein multiple outflow passages are defined at least partially in the sidewall.

8. The refueling nozzle as set forth in claim 1, wherein the nozzle body includes a sealing surface adapted to engage the storage tank and at least one of the inflow or the outflow passage is open to the sealing surface.

9. A method of filling a fuel gas storage tank using the refueling nozzle set forth in claim 1, the method comprising:

coupling the fill pipe coupler of the refueling nozzle to the fill pipe of fuel gas storage tank, the fill pipe having a side wall that defines an inlet passage and an outlet passage separate from the inlet passage, and, wherein, upon coupling of the fill pipe coupler to the fill pipe, the inflow passage of the nozzle body communicates with the inlet passage of the fill pipe and the outflow passage of the nozzle body communicates with the outlet passage of the fill pipe, wherein the step of coupling the refueling nozzle to the storage tank further comprises;

moving the actuator relative to the retainer to the first position of the actuator so that the multiple segments of the retainer are radially outwardly retracted to their first position;

receiving the fill pipe of the fuel gas storage tank within an opening defined by the multiple segments of the retainer when the multiple segments of the retainer are in their first position, the fill pipe having a head that includes an axial free end of the fill pipe and a reduced diameter neck behind the head; and

moving the actuator relative to the retainer to the second position of the actuator so that the multiple segments of the retainer are radially inwardly advanced to engage an engagement surface within the reduced diameter neck of the fill pipe to hold the refueling nozzle on the fill pipe;

providing a flow of fuel gas into the fuel gas storage tank through the refueling nozzle; and

permitting a flow of fuel gas out of the storage tank through the refueling nozzle while at the same time providing a flow of fuel gas into the fuel gas storage tank.

10. The method set forth in claim 9, wherein the side wall is tubular and either the inlet passage or the outlet passage is formed in the side wall and the other of the inlet passage and the outlet passage is centrally located radially inwardly of the side wall.

11. The method as set forth in claim 9, wherein the step of coupling the fill pipe coupler of the refueling nozzle to the fill pipe of the fuel gas storage tank releasably seals the refueling nozzle to the fill pipe of a portion of the storage tank.

12. The method as set forth in claim 9, wherein each of the multiple segments of the retainer includes a tapered surface that engages the engagement surface of the fill pipe.

13. The method as set forth in claim 9, wherein the fuel gas is natural gas or hydrogen.

14. A refueling nozzle for filling a fuel gas storage tank, comprising:

a housing and a fill pipe coupler carried by the housing to facilitate mating with a fill pipe of a fuel gas storage tank, the coupler of the refueling nozzle further comprising;

a nozzle body having a tubular sidewall extending between an outer axial end and a trailing end and further defining an inflow passage and a separate outflow passage, the outer axial end of the nozzle body sidewall having a sealing surface and the trailing end being connected to an adapter that fluidly communicates a fuel gas inlet conduit with the fuel gas inflow passage and a fuel gas outlet conduit with the fuel gas outflow passage, and wherein the sealing surface of the outer axial end of the nozzle body sidewall circumferentially surrounds one of the fuel gas inflow passage or the fuel gas outflow passage and the other of the fuel gas inflow passage or the fuel gas outflow passage extends through and is open at the sealing surface of the nozzle body sidewall;

a retainer including multiple segments that are movable radially relative to the nozzle body between a first position in which the multiple segments are outwardly retracted relative to the nozzle body to permit the nozzle body to be coupled to or released from the fill pipe of the storage tank and a second position in which the multiple segments are radially inwardly advanced to releasably retain the nozzle body in engagement with the fill pipe of the storage tank; and

an actuator including a tubular sleeve located radially outwardly of the retainer and the nozzle body, the actuator being movable over the retainer between a first position and a second position to move the multiple segments of the retainer between their first position and second position, respectively, and wherein the tubular sleeve of the actuator includes a cam surface that engages a tapered drive surface of the multiple segments of the retainer to inwardly advance the multiple segments to their second position when the actuator is moved to its second position.