Light-emitting devices providing asymmetrical propagation of light

• US 10,451,250 B2
• Filed: 10/02/2018
• Issued: 10/22/2019
• Est. Priority Date: 11/23/2011
• Status: Active Grant

• Current Assignee: Quarkstar LLC
• Original Assignee: Quickstar
• Inventors: Haitz, Roland H., Smith, George E., Gardner, Robert C., Lerman, Louis
• Primary Examiner(s): Alavi, Ali
• Application Number:
  US16/150,229
• Publication Number:
  US 20190041036A1
• Time in Patent Office: 385 Days
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21V 13/02 Combinations of only two kinds of elements
• CPC Class Codes: F21V 13/08 the elements being filters or photoluminescent elements and reflectors
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0066 in the form of an LED array
• CPC Class Codes: G02B 5/0236 the diffusion taking place within the volume of the element
• CPC Class Codes: G02B 5/0278 used in transmission
• CPC Class Codes: H01L 2933/0091 Scattering means in or on the semiconductor body or semiconductor body package H01L33/22 takes precedence
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

A variety of light-emitting devices for general illumination utilizing solid state light sources (e.g., light emitting diodes) are disclosed. In general, the devices include a scattering element in combination with an extractor element. The scattering element, which may include elastic and/or inelastic scattering centers, is spaced apart from the light source element. Opposite sides of the scattering element have asymmetric optical interfaces, there being a larger refractive index mismatch at the interface facing the light emitting element than the interface between the scattering element and the extractor element. Such a structure favors forward scattering of light from the scattering element. In other words, the system favors scattering out of the scattering element into the extractor element over backscattering light towards the light source element. The extractor element, in turn, is sized and shaped to reduce reflection of light exiting the light-emitting device at the devices interface with the ambient environment.

Claims

1. A light emitting device, comprising:

a plurality of light emitting elements configured to emit light in a first spectral power distribution in a forward direction including along a first axis;

a light scattering element having a rear-facing surface facing the light emitting elements and a forward-facing surface opposite the rear-facing surface, the light scattering element positioned along the first axis spaced apart from and to receive light in the first spectral power distribution emitted from the light emitting elements, the light scattering element comprising a phosphor material that Stokes shifts light in the first spectral power distribution to a second spectral power distribution, at least some of the light in the first and second spectral power distributions being emitted by the light scattering element through the forward-facing surface to be emitted by the light emitting device;

an optical coupler positioned between the light emitting elements and the light scattering element, the optical coupler comprising an input aperture for receiving light emitted by the light emitting elements and an exit aperture facing the light scattering element, the optical coupler having surfaces which reflect incident light within the optical coupler in the first spectral power distribution towards the exit aperture; and

an extractor element positioned to receive the light emitted from the forward-facing surface of the light scattering element and emit the light as emitted light from the light emitting device,

wherein, for a cross-section through at least one of the light emitting elements and coinciding with the first axis, the optical coupler has a width, as measured orthogonal to the first axis, that is narrower at the input aperture than at the exit aperture.

2. The light emitting device of claim 1, wherein the optical coupler is a solid optical coupler formed from a material transparent to light in the first spectral power distribution.

3. The light emitting device of claim 2, further comprising a gap separating the forward-facing surface of the optical coupler from the rear-facing surface of the light scattering element.

4. The light emitting device of claim 3, wherein the gap is filled with air.

5. The light emitting device of claim 3, wherein the gap has a thickness of about 1 mm or less.

6. The light emitting device of claim 3, wherein the gap has a substantially homogeneous thickness.

7. The light emitting device of claim 1, wherein the optical coupler comprises a hollow cavity between the light emitting elements and the light scattering element and reflective surfaces that confine light emitted from the light emitting element to the cavity.

8. The light emitting device of claim 1, wherein the surfaces of the optical coupler reflect the light via total-internal-reflection.

9. The light emitting device of claim 1, wherein the surfaces of the optical coupler specularly reflect the light.

10. The light emitting device of claim 1, wherein the surfaces of the optical coupler diffusely reflect the light.

11. The light emitting device of claim 1, wherein the surfaces of the optical coupler define a conic section in the cross-sectional.

12. The light emitting device of claim 1, wherein the light scattering element is a planar element.

13. The light emitting device of claim 1, wherein the light scattering element spans the entire width of the exit aperture of the optical coupler in the cross-section.

14. The light emitting device of claim 1, wherein the optical coupler is rotationally symmetric about the first axis.

15. The light emitting device of claim 1, wherein the extractor element is rotationally symmetric about the first axis.

16. The light emitting device of claim 1, wherein the light emitting device is rotationally symmetric about the first axis.

17. The light emitting device of claim 1, wherein the light emitting device is elongated in a direction perpendicular to the cross-section.

18. The light emitting device of claim 1, wherein the extractor element is a cylindrical element.

19. The light emitting device of claim 1, wherein the light emitting elements are light emitting diode dies.

20. The light emitting device of claim 1, wherein the first spectral power distribution comprises blue light.

21. The light emitting device of claim 20, wherein the second spectral power distribution comprises yellow light.