Subsea equipment acoustic monitoring system

• US 10,451,760 B2
• Filed: 06/23/2017
• Issued: 10/22/2019
• Est. Priority Date: 12/23/2013
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Haugen, Svein Arild, Abrahamsen, Jens, Nilsen, Geir Kjetil
• Primary Examiner(s): Seo, Justin
• Assistant Examiner(s): Singer, David L
• Application Number:
  US15/631,265
• Publication Number:
  US 20170293043A1
• Time in Patent Office: 851 Days
• Field of Search: 7315247, 7315246, 166337
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/001 for underwater installation
• CPC Class Codes: E21B 47/107 using acoustic means
• CPC Class Codes: G01M 3/24 using infrasonic, sonic, or ultrasonic vibrations
• CPC Class Codes: G01V 1/40 specially adapted for well-logging
• CPC Class Codes: G01V 2200/16 Measure-while-drilling or logging-while-drilling

Abstract

Systems and methods for monitoring subsea equipment are described herein. In one embodiment, such a system can include a plurality of acoustic sensor arrays that each include at least two acoustic sensors, wherein at least a first acoustic sensor array is mounted on an outer surface of subsea equipment being monitored and at least a second acoustic sensor array is positioned remote from the subsea equipment. The system can also include a digital data processor in communication with the plurality of acoustic sensor arrays, the digital data processor can be configured to process data from selected sensors of the plurality of acoustic sensor arrays to both selectively focus on a portion of the subsea equipment and to determine a point of origin of an acoustic signal. The system can be particularly useful in detecting leaks and other events in subsea drilling equipment.

Claims

1. A system for monitoring subsea equipment, comprising:

a plurality of acoustic sensor arrays that each include at least two individually housed acoustic sensors configured to receive an acoustic signal generated by subsea equipment being monitored, wherein at least a first acoustic sensor array is mounted on an outer surface of the subsea equipment and at least a second acoustic sensor array is positioned remote from the subsea equipment;

a digital data processor in communication with the plurality of acoustic sensor arrays, the digital data processor being configured to process data from selected sensors of the plurality of acoustic sensor arrays, the data representing the acoustic signal, the digital data processor further configured to;

monitor, using beam forming, a portion of the subsea equipment from which the acoustic signal originates and ignore interfering acoustic signals originating from other portions of the subsea equipment, and

determine, based on the acoustic signal, a point of origin of the acoustic signal within the portion of the subsea equipment,

wherein the digital data processor is coupled to the first acoustic sensor array by a first tether, wherein the digital data processor is coupled to the second acoustic sensor array by a second tether, wherein the first acoustic sensor array is coupled to a free end of the first tether and is in direct contact with the subsea equipment being monitored, and wherein the second acoustic sensor array is coupled to a free end of the second tether and freely suspended from the second tether; and

a user interface coupled to the digital data processor, the user interface configured to alert a user to the acoustic signal received by the acoustic sensor arrays and to the point of origin within the portion of the subsea equipment.

2. The system of claim 1, wherein the digital data processor is located below a surface of the sea, and the plurality of acoustic sensor arrays includes at least a third acoustic sensor array attached to the digital data processor.

3. The system of claim 1, further comprising at least one individual acoustic sensor mounted on the outer surface of the subsea equipment.

4. The system of claim 1, wherein the first acoustic sensor array mounted on the subsea equipment is any of bolted and magnetically coupled to the subsea equipment.

5. The system of claim 1, wherein the first acoustic sensor array is fixed relative to the subsea equipment, and wherein the second acoustic sensor array is moveable relative to the subsea equipment.

6. The system of claim 1, wherein the second tether provides power to the second acoustic sensor array and provides communication between the second acoustic sensor array and the digital data processor.

7. The system of claim 1, further comprising an image capture device.

8. The system of claim 1, wherein the subsea equipment is an oil well blow out preventer.

9. The system of claim 1, wherein each of the plurality of acoustic sensor arrays are configured to communicate with the digital data processor wirelessly.

10. The system of claim 1, wherein the digital data processor is further configured to identify an event based on a comparison of a detected acoustic signal to a library of acoustic signals associated with one or more known events.

11. A method for detecting leaks in subsea equipment, comprising:

monitoring, using beam forming, a portion of the subsea equipment to isolate acoustic signals originating from the portion of the subsea equipment from interfering acoustic signals from other portions of the subsea equipment;

detecting acoustic signals generated by subsea equipment and originating from the portion of the subsea equipment using a plurality of acoustic sensor arrays that each include at least two individually housed acoustic sensors configured to receive the acoustic signals, wherein at least a first acoustic sensor array is mounted on an outer surface of the subsea equipment and at least a second acoustic sensor array is positioned remote from the subsea equipment;

developing a baseline of acoustic signals produced during normal operation of the subsea equipment using a digital data processor coupled to the plurality of acoustic sensor arrays, the digital data processor coupled to the first acoustic sensor array using a first tether and coupled to the second acoustic sensor array using a second tether, the first acoustic sensor array coupled to a free end of the first tether and in direct contact with the subsea equipment, and the second acoustic sensor array coupled to a free end of the second tether and freely suspended from the second tether; and

alerting a user via a user interface coupled to the digital data processor if a detected acoustic signal originating from the portion of the subsea equipment differs from the baseline by at least a predetermined amount.

12. The method of claim 11, further comprising determining a point of origin of the detected acoustic signal that differs from the baseline signature by at least the predetermined amount.

13. The method of claim 11, wherein the subsea equipment is an oil well blow out preventer.

14. The method of claim 11, further comprising:

searching a digital data store containing a library of events and associated acoustic signals for an acoustic signal that matches the detected acoustic signal;

if a match is found, alerting a user of the event associated with the detected acoustic signal; and

if a match is not found, storing the detected acoustic signal in the digital data store for future association with an event.