Secondary battery, apparatus for manufacturing the same, and method of manufacturing the same

• US 10,454,131 B2
• Filed: 04/14/2015
• Issued: 10/22/2019
• Est. Priority Date: 07/04/2014
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Cho, Jaekyung, So, Jinho, Ki, Daewook, Kim, Gisung
• Primary Examiner(s): Cano, Milton I
• Assistant Examiner(s): Ojo-Amoo, Abibatu O
• Application Number:
  US14/686,419
• Publication Number:
  US 20160006072A1
• Time in Patent Office: 1,652 Days
• Field of Search: 429152, 429138
• CPC Class Codes: H01M 10/0404 Machines for assembling batteries
• CPC Class Codes: H01M 10/0459 Cells or batteries with folded separator between plate-like electrodes
• CPC Class Codes: H01M 50/46 Separators, membranes or diaphragms characterised by their combination with electrodes
• CPC Class Codes: H01M 50/466 U-shaped, bag-shaped or folded
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A secondary battery includes a first electrode assembly comprising a first separator in a serpentine form and first and second electrode plates that are respectively located on two surfaces of the first separator at different positions; and a second electrode assembly comprising a second separator in a serpentine form and third and fourth electrode plates that are respectively located on the second separator at different positions, wherein the first separator, to which the first and second electrode plates are combined, is bent with respect to ends of the first and second electrode plates so that the portion of the first separator is located on the second separator, and the second separator, on which the third and fourth electrode plates are combined, is bent with respect to ends of the third and fourth electrode plates so that the portion of the second separator is located on the first separator.

Claims

1. A secondary battery comprising:

a first electrode assembly comprising a first separator in a serpentine form and first and second electrode plates that are respectively a positive electrode plate and a negative electrode plate and located on two surfaces of the first separator that are spaced apart and facing opposite each other; and

a second electrode assembly comprising a second separator in a serpentine form and third and fourth electrode plates that are respectively a positive electrode plate and a negative electrode plate and located on two surfaces of the second separator that are spaced apart and facing opposite each other, the second electrode assembly being stacked on the first electrode assembly in a stacking direction to form a stacked assembly; and

a first adhesive layer attached to side portions of the first separator that are spaced from each other and adjacent to each other along the stacking direction and a second adhesive layer attached to side portions of the second separator that are spaced from each other and adjacent to each other along the stacking direction,

wherein the first separator, to which the first and second electrode plates are combined, is bent with respect to ends of the first and second electrode plates such that a portion of the first separator is located on the second separator, the second separator, on which the third and fourth electrode plates are combined, is bent with respect to ends of the third and fourth electrode plates such that a portion of the second separator is located on the first separator, and each of the first separator and the second separator is bent toward the stacking direction at opposite sides of the stacked assembly so as to be S-shacking, such that the side portions of the first separator are spaced apart along the slacking direction by a first gap and the side portions of the second separator are spaced apart along the stacking direction by a second gap, wherein the first and second adhesive layers bridge the respective first and second gaps, and the first gap is surrounded by the first separator, and the second gap is surrounded by the second separator, and first ends of the respective first and second separators are respectively located at the opposite sides of the stacked assembly at a first end of the stacked assembly, wherein the first separator and the second separator are continuously parallel to each other and wherein the first electrode plate of the first electrode assembly and the third electrode plate of the second electrode assembly are located between the first separator and the second separator.

2. The secondary battery of claim 1, wherein the first electrode plate and the fourth electrode plate located on the first separator are separated from each other in at least a portion of the first separator.

3. The secondary battery of claim 1, wherein the second electrode plate and the third electrode plate located on the second separator are separated from each other in at least a portion of the second separator.

4. The secondary battery of claim 1, wherein a portion of the first separator on which the first and second electrode plates are not located is longer than a portion of the first separator on which the first and second electrode plates are located.

5. The secondary battery of claim 1, wherein a portion of the second separator on which the third and fourth electrode plates are not located is longer than a portion of the second separator on which the third and fourth electrode plates are located.

6. The secondary battery of claim 1, wherein the first separator surrounds the ends of the third and fourth electrode plates, and the second separator surrounds the ends of the first and second electrode plates.

7. The secondary battery of claim 1, wherein the first separator is bent with respect to the end of the first electrode plate such that the first separator is adjacent to each of a surface of the first electrode plate facing the stacking direction and a surface of the first electrode plate facing a direction opposite the stacking direction.

8. The secondary battery of claim 7, wherein the second separator is bent with respect to the end of the third electrode plate such that the second separator is adjacent to each of a surface of the third electrode plate facing the stacking direction and a surface of the third electrode plate facing the direction opposite the stacking direction.

9. The secondary battery of claim 1, wherein second ends of the respective first and second separators are located at a second end of the stacked assembly opposite the first end of the stacked assembly along the stacking direction.

11. The secondary battery of claim 1, further comprising an adhesive member attached to the second separator and the first end of the first separator.

10. A secondary battery comprising:

a first electrode assembly comprising a first separator in a serpentine form and first and second electrode plates that are respectively a positive electrode plate and a negative electrode plate and located on two surfaces of the first separator that are spaced apart and facing opposite each other;

a second electrode assembly comprising a second separator in a serpentine form and third and fourth electrode plates that are respectively a positive electrode plate and a negative electrode plate and located on two surfaces of the second separator that are spaced apart and facing opposite each other, the second electrode assembly being stacked on the first electrode assembly in a stacking direction to form a stacked assembly; and

a first adhesive layer that is attached to side portions of the first separator that are spaced from each other and adjacent to each other along the stacking direction and a second adhesive layer that is attached to side portions of the second separator that are spaced from each other and adjacent to each other along the stacking direction,

wherein each of the first separator and the second separator is bent toward the stacking direction at opposite sides of the stacked assembly so as to be S-shaped such that the side portions of the first separator are spaced apart along the stacking direction by a first gap, and the side portions of the second separator are spaced apart along the stacking direction by a second gap, wherein the first and second adhesive layers bridge the respective first and second gaps, and the first gap is surrounded by the first separator, and the second gap is surrounded by the second separator.