Wall-mounted electrical device cover plate assembly

• US 10,454,258 B2
• Filed: 06/15/2018
• Issued: 10/22/2019
• Est. Priority Date: 06/27/2017
• Status: Active Grant

• Current Assignee: Liberty Hardware Manufacturing Co (Masco Corporation)
• Original Assignee: Liberty Hardware Manufacturing Co (Masco Corporation)
• Inventors: Daniels, James Leroy
• Primary Examiner(s): Estrada, Angel R
• Application Number:
  US16/009,422
• Publication Number:
  US 20180375311A1
• Time in Patent Office: 494 Days
• Field of Search: 174 66, 174 67, 174 53, 174 58, 174481, 220241, 220242, 220 32- 38, D13177, D8353, D8350, D8349, 436535, 436536
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

An electrical cover plate assembly has a subplate, a cover plate, and a fastener. The subplate has a first locating feature and a tab, and is sized to be mounted to an electrical device via attachment points associated with the electrical device. The cover plate is sized to extend over the subplate, and forms a second locating feature positioned to cooperate with the first locating feature to locate the cover plate relative to the subplate. The cover plate defines a threaded aperture extending through a peripheral rim of the cover plate and positioned to be aligned with the tab. A threaded fastener cooperates with the threaded aperture and engages the cover plate and the tab of the subplate to fasten the cover plate to the subplate.

Claims

1. An electrical cover plate assembly comprising:

a subplate with a first substrate having a first edge and a second edge opposite to the first edge, wherein the first substrate forms a series of mounting slots, each mounting slot sized to receive a corresponding fastener of an electrical device for mounting the subplate to the electrical device;

a first tab extending outwardly from the first edge of the first substrate;

a second tab extending outwardly from the second edge of the first substrate;

a cover plate sized to extend over the subplate, with a second substrate sized to be mounted on the first substrate, and a peripheral rim extending from the second substrate to engage a wall and conceal the subplate, the cover plate defining a first locating slot positioned to receive the second tab of the subplate to locate and position the cover plate relative to the subplate, the cover plate defining an aperture extending through the peripheral rim and positioned to be aligned with the first tab of the subplate, wherein the first locating slot is defined by a base member and a pair of side members, the base member extending inwardly from an edge region of the peripheral rim of the cover plate, the pair of side members extending from the base member to the second substrate; and

a fastener sized to extend into the aperture and engage the cover plate and a surface of the first tab of the subplate to fasten the cover plate to the subplate.

2. The assembly of claim 1 wherein at least one of the fastener, the first tab and the second tab is angled such that a compression force applied from the fastener to the first tab biases the cover plate toward the subplate.

3. The assembly of claim 2 wherein the first tab and the second tab are angled to extend towards an intersection of the second substrate and the peripheral rim of the cover plate.

4. The assembly of claim 1 wherein the aperture is a threaded aperture;

and

wherein the fastener is a set screw.

5. The assembly of claim 1 wherein the base member is provided with an angled wall facing the slot.

6. The assembly of claim 5 wherein the second tab is angled to mate with the angled wall of the base member such that a compression force applied from the fastener to the first tab biases the cover plate toward the subplate.

7. The assembly of claim 1 further comprising a third tab extending outwardly from the from the second edge of the first substrate, wherein the first tab is positioned between the second and third tabs;

and

wherein the cover plate defines a second locating slot positioned to receive the third tab of the subplate to locate and position the cover plate relative to the subplate.

8. The assembly of claim 7 further comprising

a fourth tab extending outwardly from the first edge of the first substrate;

a fifth tab extending outwardly from the first edge of the first substrate, the first tab positioned between the fourth and fifth tabs; and

a sixth tab extending outwardly from the second edge of the first substrate and positioned between the second and third tabs, the sixth tab aligned with the first tab such that the subplate is mountable to the electrical device in a first orientation with the first edge being an upper edge and a second orientation with the second edge being the upper edge.

9. An electrical cover plate assembly comprising:

a subplate with a first substrate having a first edge and a second edge opposite to the first edge, wherein the first substrate forms a series of mounting slots, each mounting slot sized to receive a corresponding fastener of an electrical device for mounting the subplate to the electrical device;

a first tab extending outwardly from the first edge of the first substrate;

a second tab extending outwardly from the second edge of the first substrate;

a cover plate sized to extend over the subplate, with a second substrate sized to be mounted on the first substrate, and a peripheral rim extending from the second substrate to engage a wall and conceal the subplate, the cover plate defining a first rib to cooperate with the second tab of the subplate to locate and position the cover plate relative to the subplate, the cover plate defining an aperture extending through the peripheral rim and positioned to be aligned with the first tab of the subplate; and

a fastener sized to extend into the aperture and engage the cover plate and a surface of the first tab of the subplate, an end of the fastener contacting the surface of the first tab of the subplate such that a compression force applied from the fastener to the surface of the first tab biases the cover plate toward the subplate to fasten the cover plate to the subplate.

10. The assembly of claim 9 wherein the first tab and the second tab are angled to extend away from the cover plate and towards one another;

and

wherein the first tab is aligned with the second tab such that the subplate is mountable to the electrical device in a first orientation with the first edge being an upper edge and a second orientation with the second edge being the upper edge.

11. The assembly of claim 10 wherein each of the first and second tabs forms an angle of forty to sixty degrees with the first substrate.

12. The assembly of claim 10 wherein the first rib forms an undercut angled surface facing the first substrate to mate with the angled second tab such that a compression force applied from the fastener to the first tab biases the cover plate toward the subplate.

13. The assembly of claim 9 wherein the aperture is a threaded aperture;

and

wherein the fastener is a set screw.

14. The assembly of claim 9 further comprising:

a third tab extending outwardly from the second edge of the first substrate; and

a fourth tab extending outwardly from the second edge of the first substrate, the first and second tabs being positioned between the third and fourth tabs;

wherein the cover plate defines a second rib positioned to cooperate with the third tab of the subplate, and a third rib positioned to cooperate with the fourth tab of the subplate to locate and position the cover plate relative to the subplate.

15. The assembly of claim 9 further comprising:

a fifth tab extending outwardly from the first edge of the first substrate; and

a sixth tab extending outwardly from the first edge of the first substrate, the first and second tabs being positioned between the fifth and sixth tabs;

wherein the cover plate defines a fourth rib positioned to cooperate with the fifth tab of the subplate, and a fifth rib positioned to cooperate with the sixth tab of the subplate to locate and position the cover plate relative to the subplate.

16. The assembly of claim 9 wherein the first tab and the second tab are angled to extend towards an intersection of the second substrate and the peripheral rim of the cover plate.

17. An electrical cover plate assembly comprising:

a subplate with a first locating feature and a tab, the subplate sized to be mounted to an electrical device via attachment points associated with the electrical device;

a cover plate sized to extend over the subplate, the cover plate forming a second locating feature positioned to cooperate with the first locating feature to locate the cover plate relative to the subplate, the cover plate defining a threaded aperture extending through a peripheral rim of the cover plate and positioned to be aligned with the tab; and

a threaded fastener to cooperate with the threaded aperture and engage the cover plate and the tab of the subplate, wherein the threaded fastener extends from a first end to a second end, the second end of the fastener contacting a surface of the tab of the subplate such that a compression force applied from the fastener to the surface of the tab biases the cover plate toward the subplate to fasten the cover plate to the subplate, wherein at least one of the first locating feature, the second locating feature, the tab, and the fastener is angled.

18. The cover plate assembly of claim 17 wherein the first locating feature is a tab;

wherein the second locating feature is one of a slot and a rib; and

wherein the first end of the fastener defines a recessed shape sized to cooperate with a tool bit, wherein the fastener is threaded from the first end to the second end.

19. A method of installing a cover plate according to claim 17, the method comprising:

mounting the subplate to the electrical device via the attachment points associated with the electrical device;

positioning and locating the cover plate relative to the subplate by engaging the second locating feature of the cover plate with the first locating feature of the subplate; and

fastening the cover plate to the subplate by inserting the threaded fastener into the threaded aperture of the cover plate until a second end of the threaded fastener engages the tab such that the tab is positioned between the cover plate and the second end of the threaded fastener, the threaded fastener being inserted until a first end of the threaded fastener is one of flush with an outer surface of the peripheral rim of the cover plate and inset from the outer surface.