Balancing current within a parallel modular converter system

• US 10,454,393 B2
• Filed: 07/25/2016
• Issued: 10/22/2019
• Est. Priority Date: 07/25/2016
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Paschedag, Darren Lee, Gao, Lijun, Liu, Shengyi
• Primary Examiner(s): Carrasquillo, Jorge L
• Application Number:
  US15/219,028
• Publication Number:
  US 20180026557A1
• Time in Patent Office: 1,184 Days
• Field of Search: 318 4, 318 5, 318 8, 31840002, 31840003
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel
• CPC Class Codes: H02M 7/537 using semiconductor devices only, e.g. single switched pulse inverters
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 5/505 using equalising lines, e.g. rotor and stator lines of first and second motors

Abstract

A current balancing system, and associated method and computer-readable medium are disclosed herein. The current balancing system comprises a plurality of power inverters, each power inverter included within a respective current loop and configured to generate a corresponding current amount. The current balancing system further comprises a plurality of inverter controllers, each inverter controller associated with a respective one of the plurality of power inverters and configured to receive a reference frame-transformed amount of the corresponding current amount. Each inverter controller is capable of independently controlling the corresponding current amount provided to a load.

Claims

1. A current balancing system comprising:

a plurality of power inverters arranged in parallel, each power inverter included within a respective current loop and configured to generate a corresponding current amount; and

a system controller comprising;

a global controller stage configured to;

generate current commands to evenly distribute, among the plurality of power inverters, a total system current amount to be provided; and

determine, based on a comparison of current amounts generated by the plurality of power inverters responsive to the current commands, a circulation current existing between at least two of the plurality of power inverters; and

a plurality of inverter controllers, wherein each inverter controller independently controls a respective power inverter of the plurality of power inverters, wherein each inverter controller is configured to;

receive a reference frame-transformed amount of the current amount generated by the respective power inverter; and

adjust the current amount generated by the respective power inverter using at least (1) the reference frame-transformed amount and (2) the circulation current,

wherein adjusting the current amount operates to mitigate the circulation current.

2. The system of claim 1, wherein at least a first power inverter of the plurality of power inverters has different electrical characteristics than at least a second power inverter of the plurality of power inverters, wherein a same commanded current amount provided to the first power inverter and to the second power inverter results in an uneven current processing among the plurality of power inverters.

3. The system of claim 1, wherein adjusting the current amount further operates to mitigate one or more of:

a current imbalance within the plurality of power inverters;

power losses of the plurality of power inverters; and

electrical noise generated by the plurality of power inverters.

4. The system of claim 1, wherein at least two of the plurality of power inverters provide power to a common load.

5. The system of claim 4, wherein the common load comprises a motor.

6. The system of claim 1, wherein the global controller stage is further configured to:

determine the total system current amount for achieving a commanded motor rotational speed.

19. The system of claim 5, wherein the motor is included in an aircraft.

20. The system of claim 19, wherein the motor has a first load priority factor greater than a second load priority factor of another load.

7. A method of controlling current production of a plurality of power inverters arranged in parallel, wherein each power inverter is independently controlled by a respective inverter controller of a plurality of inverter controllers, the method comprising:

generating, at a global controller stage, current commands to evenly distribute, among the plurality of power inverters, a total system current amount to be provided;

determining a plurality of current amounts generated by the plurality of power inverters responsive to the current commands;

determining, based on a comparison of the plurality of current amounts, a circulation current existing between at least two of the plurality of power inverters;

transforming a reference frame of each of the plurality of current amounts to produce a plurality of transformed current amounts; and

adjusting, using the plurality of inverter controllers, one or more of the current amounts generated by the respective power inverters using at least (1) the plurality of transformed current amounts and (2) the circulation current,

wherein adjusting the one or more of the current amounts operates to mitigate the circulation current.

8. The method of claim 7, wherein adjusting the one or more of the current amounts further operates to mitigate one or more of:

power losses of the plurality of power inverters;

electrical noise generated by the plurality of power inverters; and

a current imbalance between at least two of the plurality of power inverters.

9. The method of claim 7, wherein at least a first power inverter of the plurality of power inverters has different electrical characteristics than at least a second power inverter of the plurality of power inverters, wherein a same commanded current amount provided to the first power inverter and to the second power inverter results in an uneven current processing among the plurality of power inverters.

10. The method of claim 7, further comprising:

determining the total system current amount for achieving a commanded motor rotational speed.

11. The method of claim 7, further comprising:

providing power from the plurality of power inverters to a common load.

12. The method of claim 11, wherein the common load comprises a motor.

13. A non-transitory computer-readable medium comprising computer program code that, when executed by operation of one or more computer processors, performs an operation of controlling current production of a plurality of power inverters arranged in parallel, wherein each power inverter is independently controlled by a respective inverter controller of a plurality of inverter controllers, the operation comprising:

generating current commands to evenly distribute, among the plurality of power inverters, a total system current amount to be provided;

determining a plurality of current amounts generated by the plurality of power inverters responsive to the current commands;

determining, based on a comparison of the plurality of current amounts, a circulation current existing between at least two of the plurality of power inverters;

transforming a reference frame of each of the plurality of current amounts to produce a plurality of transformed current amounts; and

adjusting, using the plurality of inverter controllers, one or more of the current amounts generated by the respective power inverters using at least (1) the plurality of transformed current amounts and (2) the circulation current,

wherein adjusting the one or more of the current amounts operates to mitigate the circulation current.

14. The computer-readable medium of claim 13, wherein adjusting the one or more of the current amounts further operates to mitigate one or more of:

power losses of the plurality of power inverters;

electrical noise generated by the plurality of power inverters; and

a current imbalance between at least two of the plurality of power inverters.

15. The computer-readable medium of claim 13, the operation further comprising:

determining the total system current amount for achieving a commanded motor rotational speed.

16. The computer-readable medium of claim 13, the operation further comprising:

providing power from the plurality of power inverters to a common load (505).

17. The computer-readable medium of claim 16, wherein the common load comprises a motor.

18. The computer-readable medium of claim 13, wherein the one or more computer processors are included in a global controller stage.