Externally-mounted power supply containment unit

• US 10,455,722 B1
• Filed: 05/30/2017
• Issued: 10/22/2019
• Est. Priority Date: 05/30/2017
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Wildstone, Kelsey Michelle, McGee, Nigel Martin
• Primary Examiner(s): Smith, Courtney L
• Application Number:
  US15/608,728
• Time in Patent Office: 875 Days
• Field of Search: None
• CPC Class Codes: G06F 1/18 Packaging or power distribution
• CPC Class Codes: G06F 1/189 Power distribution
• CPC Class Codes: G06F 1/26 Power supply means, e.g. regulation thereof for memories G11C
• CPC Class Codes: H05K 7/1488 Cabinets therefor, e.g. chassis or racks or mechanical interfaces between blades and support structures
• CPC Class Codes: H05K 7/1492 having electrical distribution arrangements, e.g. power supply or data communications

Abstract

An external power supply containment unit includes a chassis configured to mount to a structure external to a rack. The external power supply containment unit further includes one or more discrete power supplies mounted in the chassis and one or more electrical connectors that are configured to couple and decouple with a power distribution system of a rack positioned adjacent to the external power supply containment unit. The electrical connectors are configured such that racks of electrical devices, such as computers, can be replaced while the external power supply containment unit remains mounted to the external structure. Additionally, discrete power supply units included in the external power supply containment unit may be re-used to provide power to electrical devices included in a replacement rack when a rack of electrical devices coupled with the external power supply containment unit is replaced.

Claims

1. A system, comprising:

a rack comprising computing devices and a direct current (DC) power distribution bus bar configured to transmit DC electrical power to the computing devices of the rack; and

a mounting structure to mount a power supply containment unit external to the rack, wherein at least a portion of the mounting structure is external to the rack and at least a portion of the mounting structure is coupled to the rack;

a power supply containment unit mounted to the mounting structure that is at least partially external to the rack, wherein the power supply containment unit comprises;

a chassis;

a power inlet configured to receive electrical power from a power source;

power supplies mounted in the chassis and configured to convert the electrical power from the power source into DC electrical power for distribution to the computing devices of the rack; and

a connection socket configured to couple with the DC power distribution bus bar such that the DC electrical power from the power supplies external to the rack is distributed to the computing devices of the rack.

2. The system of claim 1, wherein:

the power supply containment unit is mounted to the structure above the rack;

the rack comprises a pin mounted on a surface of the rack; and

the power supply containment unit further comprises a locking mechanism configured to engage with the pin to secure the rack such that a portion of the DC power distribution bus bar is positioned in the connection socket of the power supply containment unit.

3. The system of claim 2, wherein the power supply containment unit further comprises an interlock configured to prevent electrical power from being fed to the connection socket when the locking mechanism is not in an engaged position.

4. The system of claim 1, wherein the rack further comprises a back-feed electrical connector coupled to the DC power distribution bus bar of the rack, wherein the back-feed electrical connector is configured to couple to a back-feed power source to supply electrical power to the computing devices mounted in the rack.

5. A system, comprising:

a power supply containment unit comprising;

an external chassis configured to be mounted to a structure external to a rack, at least a portion of the external structure coupled to the rack;

a power inlet configured to receive electrical power from a power source;

a power supply mounted in the external chassis and configured to convert the electrical power from the power source into direct current (DC) electrical power for distribution to electrical devices mounted in the rack; and

an electrical connector configured to couple with a DC power distribution system of the rack such that the DC electrical power from the power supply external to the rack is distributed to the electrical devices mounted in the rack.

6. The system of claim 5, wherein the power supply is configured to convert the direct current electrical power for distribution to the electrical devices mounted in the rack to a voltage that is less than 50 volts.

7. The system of claim 5, wherein:

the chassis is configured to be mounted above a rack position;

or

the chassis is configured to be mounted in a sub-floor structure below a rack position.

8. The system of claim 5, wherein the electrical connector comprises an electrical socket configured to couple with an electrical plug coupled to the DC power distribution system of the rack.

9. The system of claim 5, wherein the electrical connector comprises a connection socket configured to couple with a portion of a bus bar of the DC power distribution system of the rack.

10. The system of claim 9, wherein the power supply containment unit further comprises shutters positioned at an opening of the connection socket, wherein the shutters are configured to shield the portion of the bus bar when the portion of the bus bar is positioned in the connection socket.

11. The system of claim 9, wherein the power supply containment unit further comprises a locking mechanism configured to engage with a pin of the rack to secure the rack such that the portion of the DC power distribution bus bar of the rack is positioned in the connection socket.

12. The system of claim 11, wherein the power supply containment unit further comprises an interlock configured to prevent electrical power from being supplied to the connection socket when the locking mechanism is not in an engaged position.

13. The system of claim 12, wherein the power supply containment unit further comprises an additional interlock configured to prevent electrical power from being supplied to the connection socket when shutters positioned at an opening of the connection socket are not in a closed position.

14. The system of claim 9, wherein the power supply containment unit further comprises:

a limit switch; and

an interlock mechanism configured to allow electrical power to be supplied to the connection socket only when the limit switch indicates that a rack is in position to receive electrical power from the power supply containment unit.

15. The system of claim 5, further comprising additional power supplies mounted in the power supply containment unit, wherein respective ones of the power supplies are configured to be removed from the power supply containment unit while the DC power distribution system of the rack is coupled with the electrical connector of the power supply containment unit and while other ones of the power supplies in the power supply containment unit are feeding electrical power to the electrical devices mounted in the rack.

16. The system of claim 5, wherein the power supply containment unit further comprises:

an additional electrical connector,

wherein the electrical connector is configured to supply power for distribution to a first portion of the electrical devices mounted in the rack and the additional electrical connector is configured to supply electrical power for distribution to another portion of the electrical devices mounted in the rack.

17. A method, comprising:

positioning a rack comprising electrical devices in a position adjacent to a power supply containment unit mounted to an external mounting structure that is at least partially external to the rack, at least a portion of the external mounting structure coupled to the rack;

engaging an electrical connector of the power supply containment unit with a member of a direct current (DC) power distribution system of the rack; and

distributing DC electrical power to the electrical devices mounted in the rack from a power supply of the power supply containment unit that is mounted, via the external mounting structure, external to the rack via the electrical connector engaged with the member of the DC power distribution system of the rack.

18. The method of claim 17, further comprising:

disengaging the electrical connector from the member of the DC power distribution system of the rack;

moving the rack from the position adjacent to the power supply containment unit;

positioning another rack comprising electrical devices in the position adjacent to the power supply containment unit;

engaging the electrical connector of the power supply containment unit with a member of a DC power distribution system of the other rack; and

providing direct current electrical power to the electrical devices mounted in the other rack from the power supply of the power supply containment unit via the electrical connector engaged with the member of the DC power distribution system of the other rack.

19. The method of claim 17, further comprising:

removing the power supply from the power supply containment unit while other power supplies of the power supply containment unit provide direct current electrical power to the electrical devices mounted in the rack.

20. The method of claim 18 further comprising:

satisfying an interlock condition prior to said providing direct current electrical power, wherein the power supply containment unit is configured to only provide direct current electrical power to the electrical connector of the power supply containment unit when the interlock condition is satisfied.