Biopsy device having integrated vacuum

• US 10,456,120 B2
• Filed: 11/05/2013
• Issued: 10/29/2019
• Est. Priority Date: 11/05/2013
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Schlarb, Rory M., Van Liere, Chad C.
• Primary Examiner(s): Kremer, Matthew
• Application Number:
  US15/034,339
• Publication Number:
  US 20160262733A1
• Time in Patent Office: 2,184 Days
• Field of Search: None
• CPC Class Codes: A61B 10/0275 with sample notch, e.g. on the side of inner stylet
• CPC Class Codes: A61B 10/0283 with vacuum aspiration, e.g. caused by retractable plunger or by connected syringe A61B10/025, A61B10/0266 take precedence
• CPC Class Codes: A61B 2010/0208 Biopsy devices with actuators, e.g. with triggered spring mechanisms

Abstract

A biopsy device includes a housing body, and a cannula assembly having a first elongate cannula and a second elongate cannula coaxial with the first elongate cannula. The second elongate cannula has a side wall and a lumen. The side wall has a vacuum side port in fluid communication with the lumen. A vacuum source is positioned in the housing body. The vacuum source has a chamber side wall, which may define a U-shaped volume, and has a chamber vacuum port. A seal is interposed in sealing engagement between the chamber vacuum port and the second elongate cannula. A trigger slide assembly is configured to move the second elongate cannula to align the vacuum side port of the second elongate cannula with the chamber vacuum port of the vacuum source to supply vacuum from the vacuum source to the lumen of the second elongate cannula.

Claims

1. A biopsy device, comprising:

a housing body defining a longitudinal axis;

a cannula assembly having an actuator body and an elongate cannula affixed to the actuator body,

the elongate cannula having a side wall defining a lumen, and having a vacuum side port that extends through the side wall and in fluid communication with the lumen;

the actuator body having a drive tab and a proximal latch mechanism, the proximal latch mechanism configured to selectively engage the housing body to releasably latch the cannula assembly in a retracted position;

a cannula drive spring coupled between the housing body and the actuator body, the cannula drive spring configured to be compressed when the proximal latch mechanism is moved to the retracted position and configured to decompress to propel the elongate cannula in a distal direction when the proximal latch mechanism is released from the retracted position;

a vacuum source coupled to the housing body and configured to store a vacuum, the vacuum source including a vacuum chamber housing having a chamber open end, a chamber end wall, a chamber side wall extending between the chamber open end and the chamber end wall, and a chamber vacuum port, the chamber side wall having a perimeter defining a U-shaped area in cross-section that extends longitudinally between the chamber open end and the chamber end wall to define a U-shaped volume; and

a trigger slide assembly having a slider body operatively coupled to the drive tab of the cannula assembly and to the vacuum source,

wherein a portion of the chamber side wall defines an elongate recessed trough having a longitudinal extent, wherein the elongate cannula is positioned within the elongate recessed trough without contacting the chamber side wall.

2. The biopsy device of claim 1, wherein the chamber side wall has a first U-shaped wall section, a second U-shaped wall section, a first inverted U-shaped wall section and a second inverted U-shaped wall section, the second U-shaped wall section being smaller than the first U-shaped wall section to define the elongate recessed trough at an exterior surface of the vacuum chamber housing, the chamber vacuum port being positioned in the elongate recessed trough, and further comprising a vacuum chamber housing seal interposed in sealing engagement between the chamber vacuum port and the elongate cannula.

3. The biopsy device of claim 2, wherein the chamber vacuum port is configured as an elevated protrusion of the chamber side wall.

4. The biopsy device of claim 2, wherein the second U-shaped wall section is located between the first inverted U-shaped wall section and the second inverted U-shaped wall section in a direction around the perimeter of the chamber side wall.

5. The biopsy device of claim 2, wherein the slider body is configured such that:

a first proximal movement of the slider body retracts the cannula assembly a first distance to latch the cannula assembly in the retracted position and to compress the cannula drive spring;

a second proximal movement of the slider body retracts the cannula assembly a second distance cumulative with the first distance to align the vacuum side port of the elongate cannula with the chamber vacuum port of the vacuum source to supply vacuum from the vacuum source to the lumen of the elongate cannula; and

a third movement of the slider body in a distal direction releases the proximal latch mechanism such that the cannula drive spring decompresses to propel the cannula assembly in the distal direction.

6. The biopsy device of claim 1, comprising a vacuum chamber housing seal interposed in sealing engagement between the chamber vacuum port and the elongate cannula, and wherein the slider body is configured such that:

a first proximal movement of the slider body retracts the cannula assembly a first distance to latch the cannula assembly in the retracted position and to compress the cannula drive spring;

a second proximal movement of the slider body retracts the cannula assembly a second distance cumulative with the first distance to align the vacuum side port of the elongate cannula with the chamber vacuum port of the vacuum source to supply vacuum from the vacuum source to the lumen of the elongate cannula; and

a third movement of the slider body in a distal direction releases the proximal latch mechanism such that the cannula drive spring decompresses to propel the cannula assembly in the distal direction.

7. The biopsy device of claim 1, wherein the housing body comprises a proximal end wall, a distal end wall, an upper surface, and an interior wall located between the proximal end wall and the distal end wall, the interior wall separating the housing body into a proximal chamber and a distal chamber, the proximal chamber having a chamber cover, and the distal chamber configured to mount the vacuum chamber housing, the interior wall having a cannula latch opening for releasably receiving a portion of the proximal latch mechanism.

8. The biopsy device of claim 1, wherein:

the housing body comprises an upper surface having an elongate slide slot that defines a first slide slot edge and a second slide slot edge spaced apart from the first slide slot edge in a direction perpendicular to the longitudinal axis;

the slider body comprises a pair of opposed channels configured to respectively receive the first slide slot edge and the second slide slot edge of the elongate slide slot of the housing body; and

further comprising a biasing spring connected between the slider body and the housing body to bias the slider body to a home position.

9. A biopsy device, comprising:

a housing body defining a longitudinal axis;

a cannula assembly having an actuator body and an elongate cannula affixed to the actuator body,

the elongate cannula having a side wall defining a lumen, and having a vacuum side port that extends through the side wall and in fluid communication with the lumen;

the actuator body having a drive tab and a proximal latch mechanism, the proximal latch mechanism configured to selectively engage the housing body to releasably latch the cannula assembly in a retracted position;

a cannula drive spring coupled between the housing body and the actuator body, the cannula drive spring configured to be compressed when the proximal latch mechanism is moved to the retracted position and configured to decompress to propel the elongate cannula in a distal direction when the proximal latch mechanism is released from the retracted position;

a vacuum source coupled to the housing body and configured to store a vacuum, the vacuum source including a vacuum chamber housing having a chamber open end, a chamber end wall, a chamber side wall extending between the chamber open end and the chamber end wall, and a chamber vacuum port, the chamber side wall having a perimeter defining a U-shaped area in cross-section that extends longitudinally between the chamber open end and the chamber end wall to define a U-shaped volume;

a trigger slide assembly having a slider body operatively coupled to the drive tab of the cannula assembly and to the vacuum source;

a vacuum plunger mechanism having a U-shaped piston that is positioned in the U-shaped volume of the vacuum chamber housing; and

a chamber seal configured for sealing engagement between an interior surface of the chamber side wall and the U-shaped piston.

10. The biopsy device of claim 9, comprising a vacuum chamber housing seal interposed in sealing engagement between the chamber vacuum port and the elongate cannula, and

wherein the slider body is configured such that:

a first proximal movement of the slider body retracts the cannula assembly a first distance to latch the cannula assembly in the retracted position and to compress the cannula drive spring;

a second proximal movement of the slider body retracts the cannula assembly a second distance cumulative with the first distance to align the vacuum side port of the elongate cannula with the chamber vacuum port of the vacuum source to supply vacuum from the vacuum source to the lumen of the elongate cannula; and

a third movement of the slider body in a distal direction releases the proximal latch mechanism such that the cannula drive spring decompresses to propel the cannula assembly in the distal direction.

11. The biopsy device of claim 10, wherein the chamber vacuum port is configured as an elevated protrusion of the chamber side wall.

12. A biopsy device, comprising:

a housing body defining a longitudinal axis;

a cannula assembly having an actuator body and an elongate cannula affixed to the actuator body,

the elongate cannula having a side wall defining a lumen, and having a vacuum side port that extends through the side wall and in fluid communication with the lumen;

the actuator body having a drive tab and a proximal latch mechanism, the proximal latch mechanism configured to selectively engage the housing body to releasably latch the cannula assembly in a retracted position;

a cannula drive spring coupled between the housing body and the actuator body, the cannula drive spring configured to be compressed when the proximal latch mechanism is moved to the retracted position and configured to decompress to propel the elongate cannula in a distal direction when the proximal latch mechanism is released from the retracted position;

a vacuum source coupled to the housing body and configured to store a vacuum, the vacuum source including a vacuum chamber housing having a chamber open end, a chamber end wall, a chamber side wall extending between the chamber open end and the chamber end wall, and a chamber vacuum port, the chamber side wall having a perimeter defining a U-shaped area in cross-section that extends longitudinally between the chamber open end and the chamber end wall to define a U-shaped volume;

a trigger slide assembly having a slider body operatively coupled to the drive tab of the cannula assembly and to the vacuum source,

wherein the housing body comprises a proximal end wall, a distal end wall, and an interior wall located between the proximal end wall and the distal end wall, the proximal end wall of the housing body has a first pair of handle link openings, and the interior wall of the housing body has a second pair of link openings, and further comprising;

a vacuum prime handle mechanism having a handle base and a pair of elongate handle links that extend from the handle base, the pair of elongate handle links positioned to pass through the first pair of handle link openings of the proximal end wall, pass through a proximal chamber of the housing body, and pass through the second pair of link openings of the interior wall; and

the vacuum source having a plunger mechanism including;

a piston and a chamber seal configured for sealing engagement between an interior surface of the chamber side wall and the piston; and

a pair of piston link rods that extend proximally from a proximal surface of the piston, each of the pair of piston link rods having a proximal end and a bore extending distally from the proximal end for receiving the pair of elongate handle links, and the pair of piston link rods configured to pass through the corresponding pair of link openings in the interior wall of the housing body and into the proximal chamber;

a pair of bias springs received over the pair of elongate handle links, and each of the bias springs being positioned between the proximal end wall of the housing body and a respective proximal end of the pair of piston link rods; and

a pair of joining features configured to slidably connect the pair of piston link rods with the pair of elongate handle links.

13. The biopsy device of claim 12, wherein the interior wall of the housing body has a piston latch opening, and comprising a piston latch mechanism extending from the piston, and configured to pass through the piston latch opening of the interior wall to releasably latch the piston in a retracted position.

14. The biopsy device of claim 12, wherein the interior wall separates the housing body into the proximal chamber and a distal chamber, the proximal chamber having a chamber cover, and the distal chamber configured to mount the vacuum chamber housing.

15. The biopsy device of claim 12, wherein:

the housing body comprises an upper surface having an elongate slide slot that defines a first slide slot edge and a second slide slot edge spaced apart from the first slide slot edge in a direction perpendicular to the longitudinal axis; and

the slider body comprises a pair of opposed channels configured to respectively receive the first slide slot edge and the second slide slot edge of the elongate slide slot of the housing body.

16. The biopsy device of claim 12, wherein a portion of the chamber side wall defines an exterior elongate recessed trough having a longitudinal extent, and wherein the elongate cannula is positioned within the exterior elongate recessed trough.

17. The biopsy device of claim 12, wherein the piston is a U-shaped piston that is positioned in the U-shaped volume of the vacuum chamber housing, and the chamber seal is configured for sealing engagement between an interior surface of the chamber side wall and the U-shaped piston.

18. The biopsy device of claim 12, wherein the chamber side wall has a first U-shaped wall section, a second U-shaped wall section, a first inverted U-shaped wall section and a second inverted U-shaped wall section, the second U-shaped wall section being smaller than the first U-shaped wall section to define an elongate recessed trough at an exterior surface of the vacuum chamber housing, and the elongate cannula being received in the elongated recessed trough.

19. The biopsy device of claim 18, the chamber vacuum port being positioned in the recessed trough, and further comprising a vacuum chamber housing seal interposed in sealing engagement between the chamber vacuum port and the elongate cannula.

20. The biopsy device of claim 19, wherein the chamber vacuum port is configured as an elevated protrusion of the chamber side wall.