Cushion for patient interface

• US 10,456,544 B2
• Filed: 03/22/2016
• Issued: 10/29/2019
• Est. Priority Date: 01/12/2005
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Davidson, Aaron Samuel, Hitchcock, Robin Garth, Eves, Matthew, Worboys, David, Lynch, Susan Robyn
• Primary Examiner(s): Louis, LaToya M
• Application Number:
  US15/077,515
• Publication Number:
  US 20160213874A1
• Time in Patent Office: 1,316 Days
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A62B 18/08 Component parts for gas-masks or gas-helmets, e.g. windows, straps, speech transmitters, signal-devices eye-pieces for protective goggles A61F9/02; composition of materials for the windows or other transparent parts A62D7/00
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture

Abstract

A cushion for a patient interface that delivers breathable gas to a patient includes a base wall structured to be connected to a frame, an underlying support cushion extending away from the base wall towards the patient'"'"'s face in use, and a membrane provided to substantially cover at least a portion of the underlying cushion. The membrane is adapted to form a continuous seal on the patient'"'"'s face. The underlying cushion has a spring-like connection with the base wall. The underlying cushion and/or base wall define a spring constant that varies along a length of the seal.

Claims

1. A cushion for a patient interface that delivers breathable gas to a patient, the cushion including a nasal bridge region, a pair of side of nose regions, a pair of upper cheek regions, a pair of lower cheek regions and a chin region, the cushion comprising:

a non-face contacting portion including a base wall structured to be connected to a frame;

a face-contacting portion structured to engage the patient'"'"'s face,

wherein the face-contacting portion comprises a membrane including a nasal bridge region, a pair of cheek regions, and a chin region adapted to form a continuous seal on a nasal bridge region, a pair of cheek regions, and a chin region of the patient'"'"'s face, respectively,

wherein the membrane forms a widest point of the cushion, and a bottom portion of the base wall is entirely internally offset with respect to the widest point,

wherein the membrane has an inner edge defining an aperture adapted to receive the patient'"'"'s nose, and

wherein, when the cushion is stationary on a horizontal surface and oriented such that the non-face contacting portion faces towards the horizontal surface,

1) the membrane in the nasal bridge region of the cushion has an exterior surface that includes two sides meeting at a centerline, each side sloping downwardly from the centerline,

2) in a cross-sectional view, the exterior surface of the membrane in the nasal bridge region of the cushion a) curves downwardly along the centerline from a peak of the membrane'"'"'s curvature to the inner edge of the membrane, and b) curves downwardly along the centerline from the peak of the membrane'"'"'s curvature in a direction away from the inner edge of the membrane, to thereby form a convex shape,

3) in a cross-sectional view, the membrane in the chin region of the cushion has an exterior surface forming a convex shape such that the exterior surface curves downwardly from a peak of the membrane'"'"'s curvature to the inner edge of the membrane, and

4) the exterior surface of the membrane in the chin region of the cushion extends from one lower cheek region to the other lower cheek region and forms a concave shape adapted to engage the patient'"'"'s chin region.

2. The cushion of claim 1, wherein the pair of cheek regions of the membrane includes a pair of side of nose regions, a pair of upper cheek regions, and a pair of lower cheek regions.

3. The cushion of claim 1, wherein the membrane in the nasal bridge region is configured to invert, in use, with a rolling edge to accommodate patients having a range of nasal bridge profiles.

4. The cushion of claim 3, wherein the two sides of the membrane in the nasal bridge region of the cushion are configured to invert, in use, due to engagement with the patient'"'"'s nasal bridge region.

5. The cushion of claim 1, wherein the two sides of the membrane in the nasal bridge region of the cushion form a radius of curvature at the centerline.

6. The cushion of claim 5, wherein each of the sides of the membrane in the nasal bridge region of the cushion is angled from the centerline in the range of 30-60°

, and the radius of curvature at the centerline is in the range of 1.0-5.0 mm.

7. The cushion of claim 1, wherein the nasal bridge region of the cushion has relatively high flexibility to conform to a variety of facial shapes, and the side of nose region of the cushion is relatively stiff to provide lateral stability to the cushion to facilitate constant contact of the membrane with the patient'"'"'s face.

8. The cushion of claim 7, wherein the upper cheek region of the cushion is less stiff than the side of nose region of the cushion, and the lower cheek region of the cushion is less stiff than the upper cheek region of the cushion.

9. The cushion of claim 8, wherein the chin region of the cushion is relatively flexible as compared to the lower cheek region of the cushion.

10. The cushion of claim 9, wherein, in use, the cushion has greater lateral stiffness in the pair of side of nose regions than in the pair of lower cheek regions.

11. The cushion of claim 1, further comprising an underlying cushion to provide support to the membrane, the underlying cushion including at least a pair of upper cheek regions and a pair of lower cheek regions,

wherein the membrane, at least partially, covers the underlying cushion such that in use the membrane is positioned between the underlying cushion and the patient'"'"'s face.

12. The cushion of claim 11, wherein the underlying cushion and the membrane form a double-walled construction in at least the upper cheek region and the lower cheek region of the cushion such that the underlying cushion is positioned to restrain movement of the membrane when the cushion is worn.

13. The cushion of claim 12, wherein the cushion has only a single-walled construction formed by the membrane in a majority of the chin region of the cushion so as to allow the membrane in the chin region to readily flex inwardly toward a breathing cavity of the cushion when the cushion is worn.

14. The cushion of claim 11, wherein the underlying cushion has a spring connection with the base wall.

15. The cushion of claim 14, wherein a first cross-sectional configuration of the base wall and the underlying cushion in the pair of side of nose regions of the cushion is different than a second cross-sectional configuration of the base wall and the underlying cushion in the lower cheek regions of the cushion.

16. The cushion of claim 1, wherein the membrane in the nasal bridge region is configured to invert, in use, with a rolling edge to accommodate patients having a range of nasal bridge profiles, and

wherein the nasal bridge region of the cushion has relatively high flexibility to conform to a variety of facial shapes, and the side of nose region of the cushion is relatively stiff to provide lateral stability to the cushion to facilitate constant contact of the membrane with the patient'"'"'s face.

17. The cushion of claim 1, further comprising an underlying cushion to provide support to the membrane, the underlying cushion including at least a pair of upper cheek regions and a pair of lower cheek regions,

wherein the membrane, at least partially, covers the underlying cushion such that in use the membrane is positioned between the underlying cushion and the patient'"'"'s face, and

wherein the membrane in the nasal bridge region is configured to invert, in use, with a rolling edge to accommodate patients having a range of nasal bridge profiles.

18. The cushion of claim 1, further comprising an underlying cushion to provide support to the membrane, the underlying cushion including at least a pair of upper cheek regions and a pair of lower cheek regions,

wherein the membrane, at least partially, covers the underlying cushion such that in use the membrane is positioned between the underlying cushion and the patient'"'"'s face,

wherein the membrane in the nasal bridge region is configured to invert, in use, with a rolling edge to accommodate patients having a range of nasal bridge profiles,

wherein the nasal bridge region of the cushion has relatively high flexibility to conform to a variety of facial shapes, and the side of nose region of the cushion is relatively stiff to provide lateral stability to the cushion to facilitate constant contact of the membrane with the patient'"'"'s face, and

wherein the membrane forms a widest point of the cushion, and a bottom portion of the wall is entirely internally offset with respect to the widest point.

19. The cushion of claim 18, wherein the underlying cushion has a spring-like connection with the base wall, and

wherein a first cross-sectional configuration of the base wall and the underlying cushion in the pair of side of nose regions of the cushion is different than a second cross-sectional configuration of the base wall and the underlying cushion in the lower cheek regions of the cushion.