Blow molding apparatus and blow molding method

• US 10,456,973 B2
• Filed: 11/17/2014
• Issued: 10/29/2019
• Est. Priority Date: 01/30/2014
• Status: Active Grant

• Current Assignee: Discma Ag (Amcor)
• Original Assignee: Discma Ag (Amcor)
• Inventors: Suyama, Kenichi, Shiokawa, Mitsuru, Tabata, Shinichi
• Primary Examiner(s): Huson, Monica A
• Application Number:
  US15/115,847
• Publication Number:
  US 20170008216A1
• Time in Patent Office: 1,807 Days
• Field of Search: None
• CPC Class Codes: B29C 2049/023 using inherent heat of the preform, i.e. 1 step blow moulding
• CPC Class Codes: B29C 2049/4664 staying in the final article
• CPC Class Codes: B29C 49/06 Injection blow-moulding
• CPC Class Codes: B29C 49/08 Biaxial stretching during blow-moulding
• CPC Class Codes: B29C 49/12 Stretching rods
• CPC Class Codes: B29C 49/123 Electric drives, e.g. linear motors
• CPC Class Codes: B29C 49/42815 Emptying the article, e.g. emptying hydraulic blowing fluid
• CPC Class Codes: B29C 49/46 characterised by using particular environment or blow fluids other than air
• CPC Class Codes: B29C 49/78 Measuring, controlling or regulating
• CPC Class Codes: B29C 49/783 blowing pressure
• CPC Class Codes: B29L 2031/7158 Bottles

Abstract

A blow molding apparatus that supplies a pressurized liquid into a bottomed tubular preform fitted to a mold used for blow molding and molds the preform into a shape conforming to a cavity of the mold, the blow molding apparatus including: a blow nozzle fitted to a mouth tubular portion of the preform; a plunger pump configured to supply the pressurized liquid into the preform through the blow nozzle; and a control device configured to change an actuation rate and an actuation force of the plunger pump during the supply of the pressurized liquid into the preform to regulate a peak pressure of the liquid supplied into the preform to be from 3.5 MPa to 5.0 MPa.

Claims

1. A blow molding method of supplying a pressurized liquid into a bottomed tubular preform fitted to a mold used for blow molding and molding the preform into a shape conforming to a cavity of the mold, the blow molding method comprising:

a liquid supply step of supplying a pressurized liquid into the preform through a blow nozzle fitted to a mouth tubular portion of the preform by using a plunger pump; and

a peak pressure control step of changing an actuation rate and an actuation force of the plunger pump during the supply of the pressurized liquid into the preform to regulate a peak pressure of the liquid supplied into the preform to be from 3.5 MPa to 5.0 MPa,

wherein, in the peak pressure control step, upon an elapse of a predetermined time period from a start of the supply of the pressurized liquid into the preform, the actuation rate and the actuation force of the plunger pump are changed to values that are lower than those before the elapse of the predetermined time period so as to lower a pressure of the pressurized liquid supplied into the preform,

and wherein the predetermined time period from a start of a supply of a pressurized liquid into the preform to when the actuation rate and the actuation force of the plunger pump are changed is between 0.228 seconds and 0.5 seconds.

2. The blow molding method of claim 1, wherein the plunger pump is configured to be driven by an electric motor as a driving source, and the controller changes the actuation rate and the actuation force of the plunger pump by varying a rotation rate and torque of the electric motor.

3. The blow molding method of claim 1, further comprising providing a sealing body configured to open and close the blow nozzle, wherein the pressurized liquid is started to be supplied from the plunger pump into the preform upon a start of an opening movement of the sealing body.

4. The blow molding method of claim 1, further comprising providing a sealing body configured to open and close the blow nozzle, wherein the pressurized liquid is started to be supplied from the plunger pump into the preform upon a start of an opening movement of the sealing body.

5. The blow molding method of claim 1, wherein the plunger pump is configured to be driven by an electric motor as a driving source, and the controller changes the actuation rate and the actuation force of the plunger pump by varying a rotation rate and torque of the electric motor, and wherein the rotation rate of the electric motor is changed from 3000 rpm to 1250 rpm after the elapse of the predetermined time period.

6. The blow molding method of claim 1, wherein the plunger pump is configured to be driven by an electric motor as a driving source, and the controller changes the actuation rate and the actuation force of the plunger pump by varying a rotation rate and torque of the electric motor, and wherein the torque of the electric motor is changed from 45 N·

m to 36.9 N·

m after the elapse of the predetermined time period.

7. The blow molding method of claim 1, wherein the preform is expanded and stretched in a lateral direction by the pressure of the pressurized liquid supplied by the plunger pump.

8. The blow molding method of claim 1, wherein the preform is expanded and stretched in both a longitudinal and a lateral direction into a shape conforming to the cavity of the mold by using only pressure caused by the pressurized liquid supplied by the plunger pump and without using a stretching rod.