Corrugating roll

• US 10,457,010 B2
• Filed: 02/09/2017
• Issued: 10/29/2019
• Est. Priority Date: 02/11/2016
• Status: Active Grant

• Current Assignee: BHS Corrugated Maschinen- und Anlagenbau GmbH (Bwv-Wellpappenmaschinen Vertriebs-GmbH)
• Original Assignee: BHS Corrugated Maschinen- und Anlagenbau GmbH (Bwv-Wellpappenmaschinen Vertriebs-GmbH)
• Inventors: Schell, Markus, Stadele, Norbert, Gnan, Alfons
• Primary Examiner(s): Musser, Barbara J
• Application Number:
  US15/428,323
• Publication Number:
  US 20170232699A1
• Time in Patent Office: 992 Days
• Field of Search: None
• CPC Class Codes: B31F 1/2804 Methods
• CPC Class Codes: B31F 1/2863 Corrugating cylinders; Supporting or positioning means therefor; Drives therefor
• CPC Class Codes: B31F 1/2877 Pressing means for bringing facer sheet and corrugated webs into contact or keeping them in contact, e.g. rolls, belts

Abstract

The invention concerns a corrugating roll for producing a corrugated web, having a fluting, from a material web. The corrugating roll has a corrugating roll body, a central longitudinal axis, a peripheral direction about the central longitudinal axis and a surface fluting with at least one first corrugating tooth, which is arranged peripherally on the corrugating roll body, and at least one second corrugating tooth arranged peripherally on the corrugating roll body and which differs from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations.

Claims

1. A corrugating roll for producing a corrugated web, having a fluting, from a material web, the corrugating roll comprising:

a corrugating roll body;

a central longitudinal axis;

a peripheral direction about the central longitudinal axis; and

a surface fluting comprising at least one first corrugating tooth and at least one second corrugating tooth, the at least one first corrugating tooth being arranged peripherally on the corrugating roll body, the at least one second corrugating tooth being arranged peripherally on the corrugating roll body and the at least one second corrugating tooth differing from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different, wherein the at least one first corrugating tooth has a first radial tooth height measured from the corrugating roll body and the at least one second corrugating tooth has a second radial tooth height measured from the corrugating roll body, wherein there is a respective radial height difference between the first radial tooth height and the second radial tooth height.

2. A corrugating roll according to claim 1, wherein the at least one first corrugating tooth has a first tooth form and the at least one second corrugating tooth has a second tooth form, wherein the first tooth form and the second tooth form, at least regionally, are different.

3. A corrugating roll according to claim 1, wherein the at least one first corrugating tooth has a first crest form and the at least one second corrugating tooth has a second crest form, wherein the first crest form and the second crest form, at least regionally, differ from each other, wherein a contour of the at least one first corrugating tooth is different from a contour of the at least one second corrugating tooth, each of the at least one first corrugating tooth and the at least one second corrugating tooth comprising a corrugating roller contact surface for engaging another corrugating roll.

4. A corrugating roll according to claim 1, wherein the radial height difference between the first tooth height and the second tooth height is respectively between 0.001 mm and 0.1 mm.

5. A corrugating roll according to claim 1, wherein the second radial tooth height is respectively between 0.1% and 10% one of smaller and greater than the first radial tooth height.

6. A corrugating roll according to claim 1, wherein the at least one first corrugating tooth has a first tooth thickness in the peripheral direction and the at least one second corrugating tooth has a second tooth thickness in the peripheral direction, wherein the first tooth thickness and the second tooth thickness, at least regionally, differ from each other.

7. A corrugating roll according to claim 1, wherein the at least one first corrugating tooth has at least one first flank and the at least one second corrugating tooth has at least one second flank, wherein the at least one first flank and the at least one second flank, at least regionally, differ from each other in their course.

8. A corrugating roll according to claim 1, wherein the at least one first corrugating tooth has a first root and the at least one second corrugating tooth has a second root, wherein the first root and the second root, at least regionally, differ from each other.

9. A corrugating roll according to claim 8, wherein the surface fluting comprises another second corrugating tooth to provide at least a plurality second corrugating teeth, wherein, respectively, a second corrugating tooth valley is delimited by two adjacently arranged second corrugating teeth and differs in its radial depth from a first corrugating tooth valley delimited by at least one corrugating tooth.

10. A corrugating roll according to claim 1, wherein the surface fluting comprises another first corrugating tooth to provide at least a plurality of first corrugating teeth and the surface fluting comprises several second corrugating teeth.

11. A corrugating roll according to claim 10, wherein the first corrugating teeth and the second corrugating teeth are arranged periodically with respect to each other on the corrugating roll body.

12. A corrugating roll according to claim 10, wherein a first pitch exists between the first corrugating teeth adjacently arranged in the peripheral direction, and a second pitch exists between a first corrugating tooth and the second corrugating tooth arranged adjacent to the first corrugating tooth in the peripheral direction, wherein the first pitch and the second pitch are different.

13. A corrugating roll according to claim 10, wherein a first pitch exists between the first corrugating teeth adjacently arranged in the peripheral direction, and a second pitch exists between a first corrugating tooth and the second corrugating tooth arranged adjacent to the first corrugating tooth in the peripheral direction, wherein the first pitch and the second pitch differ from each other by 0.005 mm to 0.1 mm in the peripheral direction.

14. A device for producing a corrugated cardboard web, the device comprising:

a corrugating device for producing a corrugated web from a material web, the corrugated web having a corrugated web fluting, wherein the corrugating device comprises at least one corrugating roll for producing the corrugated web, having the corrugated web fluting, the corrugating roll comprising a corrugating roll body, a central longitudinal axis, a peripheral direction about the central longitudinal axis, and a surface fluting, the surface fluting having at least one first corrugating tooth, arranged peripherally on the corrugating roll body, and at least one second corrugating tooth arranged peripherally on the corrugating roll body and the at least one second corrugating tooth differs from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different, wherein the at least one first corrugating tooth has a first radial tooth height measured from the corrugating roll body and the at least one second corrugating tooth has a second radial tooth height measured from the corrugating roll body, wherein there is a respective radial height difference between the first radial tooth height and the second radial tooth height;

an adhesive applicator to apply adhesive to tips of the corrugated web fluting of the corrugated web; and

a pressing device to press a liner web on to the glue-covered tips of the corrugated web.

15. A method for producing a material web corrugating roll, the method comprising the steps:

providing a corrugating roll basic body with basic corrugating teeth; and

machining the basic corrugating teeth upon forming first corrugating teeth and at least one second corrugating tooth, such that the at least one second corrugating tooth differs from the first corrugating teeth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different.

16. A method according to claim 15, wherein machining the basic corrugating teeth is performed by at least one machining tool such that:

in a first machining step, at least two basic corrugating teeth, arranged adjacent to each other, are always being at least partially machined simultaneously as the first corrugating teeth are being formed; and

in a second machining step, after a relative displacement between the at least one machining tool and the corrugating roll basic body, at least one first corrugating tooth is always being at least partially machined again upon forming the at least one second corrugating tooth by the at least one machining tool and, during the second machining step, at least one first corrugating tooth remains completely unmachined.

17. A method for producing a material web corrugating roll, the method comprising the steps:

providing a corrugating roll basic body with basic corrugating teeth; and

machining the basic corrugating teeth upon forming first corrugating teeth and at least one second corrugating tooth, such that the at least one second corrugating tooth differs from the first corrugating teeth for reducing corrugating roll operation-related vibrations, wherein the machining of the basic corrugating teeth is performed by at least one machining tool such that;

in a first machining step, at least two basic corrugating teeth, arranged adjacent to each other, are always being at least partially machined simultaneously as the first corrugating teeth are being formed; and

in a second machining step, after a relative displacement between the at least one machining tool and the corrugating roll basic body, at least one first corrugating tooth is always being at least partially machined again as the at least one second corrugating tooth is being formed by the at least one machining tool and, during the second machining step, at least one first corrugating tool remains completely unmachined.

18. A corrugating roll for producing a corrugated web, having a fluting, from a material web, the corrugating roll comprising:

a corrugating roll body;

a central longitudinal axis;

a peripheral direction about the central longitudinal axis; and

a surface fluting comprising at least one first corrugating tooth and at least one second corrugating tooth, the at least one first corrugating tooth being arranged peripherally on the corrugating roll body, the at least one second corrugating tooth being arranged peripherally on the corrugating roll body and the at least one second corrugating tooth differing from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different, wherein the at least one first corrugating tooth has at least one first flank and the at least one second corrugating tooth has at least one second flank, wherein the at least one first flank and the at least one second flank, at least regionally, differ from each other in their course.

19. A corrugating roll for producing a corrugated web, having a fluting, from a material web, the corrugating roll comprising:

a corrugating roll body;

a central longitudinal axis;

a peripheral direction about the central longitudinal axis; and

a surface fluting comprising at least one first corrugating tooth and at least one second corrugating tooth, the at least one first corrugating tooth being arranged peripherally on the corrugating roll body, the at least one second corrugating tooth being arranged peripherally on the corrugating roll body and the at least one second corrugating tooth differing from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different, the at least one first corrugating tooth having a first root and the at least one second corrugating tooth having a second root, wherein the first root and the second root, at least regionally, differ from each other, the surface fluting comprising another second corrugating tooth to provide at least a plurality second corrugating teeth, wherein, respectively, a second corrugating tooth valley is delimited by two adjacently arranged second corrugating teeth and differs in its radial depth from a first corrugating tooth valley delimited by at least one corrugating tooth.

20. A corrugating roll for producing a corrugated web, having a fluting, from a material web, the corrugating roll comprising:

a corrugating roll body;

a central longitudinal axis;

a peripheral direction about the central longitudinal axis; and

a surface fluting comprising at least one first corrugating tooth and at least one second corrugating tooth, the at least one first corrugating tooth being arranged peripherally on the corrugating roll body, the at least one second corrugating tooth being arranged peripherally on the corrugating roll body and the at least one second corrugating tooth differing from the at least one first corrugating tooth for reducing corrugating roll operation-related vibrations, the at least one first corrugating tooth having a first crest curvature and the at least one second corrugating tooth having a second crest curvature, wherein the first crest curvature and the second crest curvature, at least regionally, are different, the surface fluting comprising another first corrugating tooth to provide at least a plurality of first corrugating teeth and the surface fluting comprising several second corrugating teeth, wherein a first pitch exists between the first corrugating teeth adjacently arranged in the peripheral direction, and a second pitch exists between a first corrugating tooth and the second corrugating tooth arranged adjacent to the first corrugating tooth in the peripheral direction, wherein the first pitch and the second pitch are different.