Transmission for energy storage device, energy storage device and method for controlling the transmission

• US 10,457,131 B2
• Filed: 03/01/2016
• Issued: 10/29/2019
• Est. Priority Date: 03/12/2015
• Status: Active Grant

• Current Assignee: Punch Flybrid Limited
• Original Assignee: Punch Flybrid Limited
• Inventors: Deakin, Andrew, Zedan, Ernesto
• Primary Examiner(s): Knight, Derek D
• Application Number:
  US15/556,753
• Publication Number:
  US 20180056773A1
• Time in Patent Office: 1,337 Days
• CPC Class Codes: B60K 6/105 the accumulator being a flywheel
• CPC Class Codes: F16D 21/08 Serially-arranged clutches interconnecting two shafts only when all the clutches are engaged F16D13/08, F16D13/12 take precedence
• CPC Class Codes: F16D 2500/30407 Clutch slip change rate
• CPC Class Codes: F16D 2500/506 Relating the transmission
• CPC Class Codes: F16D 2500/7044 Output shaft torque
• CPC Class Codes: F16D 48/062 of a clutch system with a plurality of fluid actuated clutches
• CPC Class Codes: F16H 2003/0815 using torque sharing, i.e. engaging two gear ratios simultaneously to transfer large torque, e.g. using one slipping clutch
• CPC Class Codes: F16H 3/097 the input and output shafts being aligned on the same axis
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A transmission for an energy storage and recovery system is disclosed. A variable slip transmission and a clutch arranged to transmit drive while slipping. The level of torque transmitted through the slipping clutch is dependent on the clutch force but is independent of the clutch slip speed. Preferably the clutch is provided by a plurality of clutches connected in parallel in a range extender. When drive is transferred between clutches in parallel, the clutch forces of both clutches are controlled to maintain the total torque transmitted by the clutches. This reduces torque fluctuations at the energy source/sink during clutch transfer. Where there are two slipping clutches in series, one clutch is controlled to provide the required torque and the other clutch is controlled in response to a clutch slip speed. This helps to control the speed of rotation of the mass between the clutches.

Claims

1. An energy storage and recovery system comprising an energy storage device coupled to a transmission for transmitting torque between the energy storage device and an energy source and/or sink, the transmission comprising a clutch control system and a transmission ratio adjuster, the transmission ratio adjuster including a first clutch and a second clutch in parallel with one another, each of the first and second clutches being arranged to transmit torque while slipping substantially continuously during a respective period when the other of the first and second clutches is not transmitting torque;

and

the clutch control system being arranged to control the first and second clutches so as to transfer drive from one of the first and second clutches to the other by reducing the torque transmitted by said one of the first and second clutches at the same time as increasing the torque transmitted by the other of the first and second clutches so that there is a period of time in which both of the first and second clutches transmit torque while slipping, and controlling the first and second clutches so as to keep the total torque transmitted to the energy source/sink by the first and second clutches substantially at a predefined level or within a predetermined range throughout the said period of time in which both of the first and second clutches transmit torque while slipping.

2. The energy storage and recovery system according to claim 1, in which the transmission comprises first and second transmission ratio adjusters in series with one another, the first transmission ratio adjuster including the first and second clutches.

3. The energy storage and recovery system according to claim 2 in which the second transmission ratio adjuster comprises a third clutch and a fourth clutch in parallel with one another.

4. The energy storage and recovery system according to claim 3 in which the clutch control system is arranged to transfer drive from one of the third and fourth clutches to the other by reducing the torque transmitted by said one of the third and fourth clutches at the same time as increasing the torque transmitted by the other of the third and fourth clutches so that there is a period of time in which both of the third and fourth clutches transmit torque while slipping, and controlling the third and fourth clutches so as to keep the total torque, transmitted throughout the said period of time in which both of the third and fourth clutches transmit torque while slipping, at a predefined level or within a predetermined range.

5. The energy storage and recovery system according to claim 3 in which each of the third and fourth clutches is arranged to transmit torque while slipping substantially continuously during a respective period when the other of the third and fourth clutches is not transmitting torque.

6. The energy storage and recovery system according to claim 2 in which the second transmission ratio adjuster is coupled between the energy storage device and the first transmission ratio adjuster.

7. The energy storage and recovery system according to claim 2 in which the first transmission ratio adjuster is coupled between the energy storage device and the second transmission ratio adjuster.

8. The energy storage and recovery system according to claim 1 in which there are a plurality of transmission ratio adjusters, and all said transmission ratio adjusters except the transmission ratio adjuster that includes the first and second clutches are coupled between the energy storage device and the transmission ratio adjuster that includes the first and second clutches.

9. The energy storage and recovery system according to claim 1, in which the energy storage device comprises a flywheel.

10. A method of controlling a transmission of an energy recovery and storage system, the energy recovery and storage system comprising the transmission and an energy storage device and the transmission being coupled between the energy storage device and an energy source and/or sink, the transmission comprising a first clutch and a second clutch in parallel with one another, the method comprising;

controlling each of the first and second clutches to transmit torque while slipping substantially continuously during a respective period when the other of the first and second clutches is not transmitting torque;

transferring drive from one of the first and second clutches to the other by reducing the torque transmitted by said one of the first and second clutches at the same time as increasing the torque transmitted by the other of the first and second clutches so that there is a period of time in which both of the first and second clutches transmit torque while slipping; and

controlling the first and second clutches so as to keep the total torque transmitted to the energy source/sink by the first and second clutches substantially at a predetermined level or within a predetermined range throughout the said period of time in which both of the first and second clutches transmit torque while slipping.

11. The method according to claim 10 in which the transmission comprises third and fourth clutches in parallel with each other, the third and fourth clutches being in series with the first and second clutches and the first and second clutches being coupled to the energy storage device via the third and fourth clutches.

12. The method according to claim 11 comprising controlling each of the third and fourth clutches to transmit torque while slipping substantially continuously during a respective period when the other of the third and fourth clutches is not transmitting torque.

13. The method according to claim 11 comprising controlling each of the third and fourth clutches to transmit torque without slipping during a respective period when the other of the third and fourth clutches is not transmitting torque.

14. The method according to claim 11 comprising:

transferring drive from one of the third and fourth clutches to the other by reducing the torque transmitted by said one of the third and fourth clutches at the same time as increasing the torque transmitted by the other of the third and fourth clutches so that there is a period of time in which both of the third and fourth clutches transmit torque while slipping; and

controlling the third and fourth clutches so as to control the total torque transmitted by the third and fourth clutches throughout the said period of time in which both of the third and fourth clutches transmit torque while slipping.

15. The method according to claim 14 comprising controlling the third and fourth clutches so as to keep the total torque transmitted by the third and fourth clutches substantially at a predetermined level or within a predetermined range throughout the said period of time in which both of the third and fourth clutches transmit torque while slipping.

16. The method according to claim 11 in which the transmission comprises:

a first transmission ratio adjuster having a plurality of drive paths through it, the plurality of drive paths comprising a first drive path including the first clutch and a second drive path including the second clutch; and

a second transmission ratio adjuster in series with the first transmission ratio adjuster, the second transmission ratio adjuster having a plurality of drive paths through it, the plurality of drive paths comprising a third drive path including the third clutch and a fourth drive path including the fourth clutch;

and the method comprises;

transferring drive from one of the drive paths of the second transmission ratio adjuster to another of the drive paths of the second ratio adjuster while maintaining drive through the first drive path of the first transmission ratio adjuster; and

subsequently performing an operation (a) to transfer drive from the first drive path of the first transmission ratio adjuster to the second drive path of the first transmission ratio adjuster and (b) to transfer drive from a current drive path of the second transmission ratio adjuster, in use at the beginning of the operation, to a previous drive path of the second transmission ratio adjuster which was previously used while drive was transmitted through the first drive path of the first transmission ratio adjuster;

and at the beginning of the operation a clutch included in the previous drive path of the second transmission ratio adjuster being disengaged and having a speed difference across it in a direction to transmit drive in the opposite direction to the direction in which drive is being transmitted through the second transmission ratio adjuster;

the operation comprising;

(i) disengaging a clutch in the current drive path, to remove drive from the current drive path, at a time during the said period of time in which both of the first and second clutches transmit torque while slipping;

(ii) keeping the said clutch of the previous drive path disengaged, or engaging it so as to transmit substantially less torque than the total torque transmitted by the first and second clutches, while the speed difference across the said clutch of the previous drive path is in the said direction; and

(iii) engaging the said clutch of the previous drive path so as to transmit substantially the same amount of torque as the total torque transmitted by the first and second clutches at a time when the speed difference across the said clutch of the previous drive path is in a direction to transmit drive in the same direction as the direction in which drive was being transmitted through the second ratio adjuster at the beginning of the operation.

17. The method according to claim 11 in which the transmission comprises:

a first transmission ratio adjuster having a plurality of drive paths through it, the plurality of drive paths comprising a first drive path including the first clutch and a second drive path including the second clutch; and

a second transmission ratio adjuster in series with the first transmission ratio adjuster, the second transmission ratio adjuster having a plurality of drive paths through it, the plurality of drive paths comprising a third drive path including the third clutch and a fourth drive path including the fourth clutch;

and the method comprises;

transferring drive from one of the drive paths of the first transmission ratio adjuster to another of the drive paths of the first ratio adjuster while maintaining drive through the third drive path of the second transmission ratio adjuster; and

subsequently performing an operation (a) to transfer drive from the third drive path of the second transmission ratio adjuster to the fourth drive path of the second transmission ratio adjuster and (b) to transfer drive from a current drive path of the first transmission ratio adjuster, in use at the beginning of the operation, to a previous drive path of the first transmission ratio adjuster which was previously used while drive was transmitted through the third drive path of the second transmission ratio adjuster;

and at the beginning of the operation a clutch included in the previous drive path of the first transmission ratio adjuster being disengaged and having a speed difference across it in a direction to transmit drive in the opposite direction to the direction in which drive is being transmitted through the first transmission ratio adjuster;

the operation comprising;

(i) reducing the torque transmitted by the third clutch and increasing the torque transmitted by the fourth clutch to transfer drive from the third clutch to the fourth clutch;

(ii) maintaining at least partial engagement of a clutch in the said current drive path, to maintain drive through the current drive path, while the speed difference across the said clutch of the previous drive path is in the said direction; and

(iii) at a time when the speed difference across the said clutch of the previous drive path is in a direction to transmit drive in the same direction as the direction in which drive was being transmitted through the first ratio adjuster at the beginning of the operation;

transferring drive from the said clutch of the current drive path of the first transmission ratio adjuster to the said clutch of the previous drive path of the first transmission ratio adjuster by reducing the torque transmitted by the said clutch of the current drive path at the same time as increasing the torque transmitted by the said clutch of the previous drive path so that there is a period of time in which both the said clutch of the current drive path and the said clutch of the previous drive path transmit torque while slipping; and

controlling the said clutch of the current drive path and the said clutch of the previous drive path so as to control the total torque transmitted by the said clutch of the current drive path and the said clutch of the previous drive path throughout the said period of time.

18. The method according to claim 17 in which step (iii) of the said operation comprises controlling the said clutch of the current drive path and the said clutch of the previous drive path so as to keep the total torque transmitted by the said clutch of the current drive path and the said clutch of the previous drive path substantially at a predetermined level or within a predetermined range throughout the said period of time.

19. The method according to claim 10, in which the energy storage device comprises a flywheel.