Oil water separator

• US 10,457,572 B2
• Filed: 07/18/2017
• Issued: 10/29/2019
• Est. Priority Date: 06/16/2014
• Status: Active Grant

• Current Assignee: Exactration, LLC
• Original Assignee: Exactration, LLC
• Inventors: Terrell, Brent D., Fogel, Richard E.
• Primary Examiner(s): Reifsnyder, David A
• Application Number:
  US15/653,378
• Publication Number:
  US 20190210893A1
• Time in Patent Office: 833 Days
• CPC Class Codes: B01D 17/0211 with baffles
• CPC Class Codes: B01D 17/0214 with removal of one of the phases
• CPC Class Codes: B01D 17/0217 by centrifugal force
• CPC Class Codes: B01D 17/041 with moving devices
• CPC Class Codes: B01D 17/045 with coalescers
• CPC Class Codes: B01D 17/048 by changing the state of aggregation
• CPC Class Codes: B01D 17/12 Auxiliary equipment particularly adapted for use with liquid-separating apparatus, e.g. control circuits
• CPC Class Codes: C02F 1/28 by sorption using ion-exchange C02F1/42; sorbent compositions B01J
• CPC Class Codes: C02F 1/40 Devices for separating or removing fatty or oily substances or similar floating material cleaning or keeping clear the surface of open water from oil or like materials E02B15/04; devices in sewers for separating liquid or solid substances from sewage E03F5/14, e.g. for use in drains leading to the sewer E03F5/16
• CPC Class Codes: C02F 2101/32 Hydrocarbons, e.g. oil
• CPC Class Codes: C02F 2103/34 from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
• CPC Class Codes: C02F 2303/16 Regeneration of sorbents, filters

Abstract

An oil water composite fluid separator apparatus designed for use in industrial applications in which unwanted tramp oils or other fluids, such as hydraulic oils, with specific gravity less than that of the operating fluid are required to be removed from operating fluid such as water, lubri-coolants or other liquids.

Claims

1. A method of separating oil from an oil and water composite fluid with an oil and water separator, comprising the steps of:

supporting a tank with a frame, said tank having opposing sidewalls connecting to a first end wall and a second end wall which join a pair of inclined bottom panels converging in the center forming an obtuse angle and said tank including a selected level with a fluid comprising a major amount of water and a minor amount of oil defining a water reservoir;

transporting an oil water composite fluid with a pump from a source to an oil water composite fluid inlet;

evacuating a coalescing chamber in fluid communication with said oil water composite fluid inlet, said coalescing chamber including a drain and an opening;

filling said coalescing chamber to a selected level whereby an overflow of said oil water composite fluid spills over said edge and said top surface of said inclined cover defining a liquid conveyor;

separating a major amount of an oil and a minor amount of said oil water composite fluid from said oil water composite fluid in said coalescing chamber including an inclined cover extending from a top edge of said second end wall inwardly over a selected portion of said coalescing chamber at a selected obtuse angle of up to about 50 degrees, said inclined cover including a top surface and a bottom surface and an edge therebetween extending between said opposing sidewalls and defining a weir;

accumulating said major amount of oil and said minor amount of oil water composite fluid from said liquid conveyor whereby a mechanical oil separation chamber in fluid communication with said coalescing chamber is disposed between said opposing end walls and said coalescing chamber second end wall and a baffle end wall of a concentrate product chamber at a selected depth within said reservoir;

rotating a drum of a in fluid communication with said mechanical oil separation chamber at a selected speed by a motor whereby a concentrate product comprising a lighter density liquid oil removably adheres, absorbs, or adsorbs to a surface of said rotating drum supported by a frame, said drum having a bottom portion in fluid communication with said major amount of oil and said minor amount of oil water composite fluid;

engaging said surface of said rotating drum at a selected angle with a wiper assembly comprising a blade extending across at least a portion of said rotating drum cooperatively removing at least a portion of said concentrate product therefrom;

removing said concentrate product with said wiper assembly in fluid communication with said concentrate product chamber disposed between said opposing side walls and a reservoir end wall and said rotating drum at a selected depth, said baffle end wall extending upward adjacent said rotating drum at a height above the level of the concentrate product and above the level of the major amount of oil and minor amount of oil water composite fluid, said concentrate product chamber including a discharge port for removal of said concentrate product;

purging said concentrate product with a purge oil chamber comprising an inner purge oil chamber baffle extending from said bottom panel of said coalescing chamber between said opposing side walls from a first end wall of said coalescing chamber inwardly and upward a selected distance above the level of the oil water composite fluid and an outer purge oil chamber baffle extending upward from said bottom panel of said tank and between said opposing side walls and spaced apart from said first end wall of said coalescing chamber and said first end wall of said tank a selected distance below the level of the oil water composite fluid;

forming a clean solution chamber disposed at a selected distance above said tank floor panel and said oil purge chamber baffle extending vertically from a bottom of said clean solution chamber; and

providing a clean solution chamber in fluid communication with said oil purge chamber disposed between said opposing side walls above said tank floor adjacent said first tank wall and in fluid communication with an adjustable outlet pipe in fluid communication with a clean water discharge port.