Soil displacement piles

• US 10,458,090 B2
• Filed: 11/08/2016
• Issued: 10/29/2019
• Est. Priority Date: 02/03/2016
• Status: Active Grant

• Current Assignee: Innovation Foundation Systems LLC
• Original Assignee: Hubbell Power Systems Incorporated (Hubbell, Inc.)
• Inventors: Raposo, Alex Joseph, Conte, Matthew Alan, Seider, Gary Leonard, Kemp, Timothy Michael, Downey, Shawn David
• Primary Examiner(s): Lagman, Frederick L
• Assistant Examiner(s): Lawson, Stacy N
• Application Number:
  US15/346,672
• Publication Number:
  US 20170218590A1
• Time in Patent Office: 1,085 Days
• Field of Search: 405231, 405249, 4052521, 405253, 175394, 52157
• CPC Class Codes: E02D 2250/0023 Cast, i.e. in situ or in a mold or other formwork
• CPC Class Codes: E02D 2250/0038 using an auger, i.e. continuous flight type
• CPC Class Codes: E02D 2300/0018 Cement used as binder
• CPC Class Codes: E02D 5/00 Bulkheads, piles, or other structural elements specially adapted to foundation engineering engineering elements in general F16
• CPC Class Codes: E02D 5/34 Concrete or concrete-like piles cast in position ; Apparatus for making same E02D5/50 takes precedence; moulds E02D5/665; placing, removing moulds E02D7/00 - E02D11/00; placing the concrete E02D15/04
• CPC Class Codes: E02D 5/48 Piles varying in construction along their length , i.e. along the body between head and shoe, e.g. made of different materials along their length E02D5/50, E02D5/52 take precedence
• CPC Class Codes: E02D 5/56 Screw piles placing piles by screwing down E02D7/22

Abstract

Soil displacement piles having a shaft and one or more soil displacement assemblies secured to the shaft are provided. If more than one soil displacement assembly is utilized, each soil displacement assembly is separated by a longitudinal distance. Each soil displacement assembly has an upper helical plate, a lower helical plate separated from the upper helical plate by a longitudinal plate distance, and at least one soil displacement plate positioned relative to the shaft, the upper helical plate and the lower helical plate.

Claims

1. A soil displacement assembly forming a portion of a pile that is intended to be driven into soil and remain in the soil to support a structural load, the soil displacement assembly comprising:

an upper helical plate having a central opening defining an inner edge portion, and an outer edge portion;

a lower helical plate having a central opening defining an inner edge portion, and an outer edge portion, the lower helical plate being independent of the upper helical plate and spaced a predefined distance from the upper helical plate along a longitudinal axis of the soil displacement assembly such that the upper and lower helical plates do not overlap; and

at least one curved soil displacement plate having a first edge portion attached to the upper helical plate and a second edge portion attached to the lower helical plate such that a convex surface of the at least one curved soil displacement plate forming a soil contacting surface extends from the inner edge portions of the upper helical plate and the lower helical plate to the outer edge portions of the upper helical plate and the lower helical plate, and is oriented to contact soil when the soil displacement assembly is driven into the soil to displace the soil from the inner edge portions of the upper helical plate and the lower helical plate toward the outer edge portions of the upper helical plate and the lower helical plate so as to create a cavity in the soil.

2. The soil displacement assembly according to claim 1, wherein the at least one soil displacement plate is substantially perpendicular relative to the upper helical plate and the lower helical plate.

3. The soil displacement assembly according to claim 1, wherein the at least one soil displacement plate is positioned at an angle relative to the upper helical plate and the lower helical plate.

4. The soil displacement assembly according to claim 1, wherein the upper helical plate has a diameter in the range of between about 6 inches and about 16 inches.

5. The soil displacement assembly according to claim 1, wherein the lower helical plate has a diameter in the range of between about 6 inches and about 16 inches.

6. The soil displacement assembly according to claim 1, wherein the at least one curved soil displacement plate comprises a plurality of curved soil displacement plates.

7. The soil displacement assembly according to claim 6, wherein each of the plurality of curved soil displacement plates are spaced apart a predefined distance.

8. The soil displacement assembly according to claim 1, further comprising at least one upper soil displacement plate attached to an upper surface of the upper helical plate, wherein the at least one upper soil displacement plate is a curved plate having a convex surface forming a soil contacting surface that extends from the inner edge portion of the upper helical plate toward the outer edge portion of the upper helical plate, and is oriented to contact the soil when the soil displacement assembly is driven into the soil to displace the soil in a direction away from the inner edge portion of the upper helical plate.

9. The soil displacement assembly according to claim 8, wherein the at least one upper soil displacement plate comprises a plurality of upper soil displacement plates.

10. The soil displacement assembly according to claim 9, wherein each of the plurality of upper soil displacement plates are spaced apart a predefined radial distance.

11. A soil displacement pile comprising:

a shaft intended to be driven into soil and to remain in the soil; and

at least one soil displacement assembly including;

an upper helical plate secured to the shaft;

a lower helical plate secured to the shaft, the lower helical plate being independent of the upper helical plate and separated from the upper helical plate along a longitudinal axis of the shaft such that the upper and lower helical plates do not overlap; and

at least one curved soil displacement plate having a top edge attached to the upper helical plate, a bottom edge attached to the lower helical plate, and a side edge attached to the shaft such that a convex surface of the at least one curved soil displacement plate forming a soil contacting surface extends from the shaft to an outer edge portion of the upper helical plate and an outer edge portion of the lower helical plate and is oriented to contact soil when the soil displacement assembly is driven into the soil so as to displace the soil from an inner edge portion of the upper helical plate and an inner edge portion of the lower helical plate toward the outer edge portions of the upper helical plate and the lower helical plate to create a cavity in the soil surrounding the shaft.

12. The soil displacement pile according to claim 11, further comprising at least one upper soil displacement plate attached to an upper surface of the upper helical plate, wherein the at least one upper soil displacement plate is a curved plate having a convex surface forming a soil contacting surface that extends from the shaft toward the outer edge portion of the upper helical plate, and is oriented to contact soil when the soil displacement assembly is driven into the soil to displace the soil in a direction away from the shaft of the pile.

13. The soil displacement pile according to claim 12, wherein the at least one upper soil displacement plate comprises a plurality of upper soil displacement plates.

14. The soil displacement pile according to claim 13, wherein each of the plurality of upper soil displacement plates are spaced apart a predefined radial distance.

15. The soil displacement pile according to claim 11, wherein the at least one curved soil displacement plate comprises a first soil displacement plate and a second soil displacement plate, wherein the first soil displacement plate is positioned adjacent a leading edge of the upper helical plate and a leading edge of the lower helical plate, and wherein the second soil displacement plate is positioned a radial distance from the first soil displacement plate.

16. The soil displacement pile according to claim 15, wherein the radial distance is 180 degrees.