PDC cutter with depressed feature

• US 10,458,190 B2
• Filed: 03/30/2017
• Issued: 10/29/2019
• Est. Priority Date: 03/31/2016
• Status: Active Grant

• Current Assignee: Smith International Incorporated (SLB)
• Original Assignee: Smith International Incorporated (SLB)
• Inventors: Zhang, Youhe
• Primary Examiner(s): Loikith, Catherine
• Application Number:
  US15/473,666
• Publication Number:
  US 20170284161A1
• Time in Patent Office: 943 Days
• CPC Class Codes: E21B 10/54 the bit being of the rotary drag type, e.g. fork-type bits
• CPC Class Codes: E21B 10/5673 having a non planar or non circular cutting face
• CPC Class Codes: E21B 10/5735 Interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A cutting element includes a table coupled to a substrate at an interface. The table includes a working surface opposite the interface and defined by a perimeter, a table thickness measured between the interface and the working surface, and a torque transmittable depression formed in the working surface of the table a distance away from the perimeter. The torque transmittable depression extends a depth into the table and has a cross-sectional profile with a torque transmittable shape. The depth of the depression may be greater than the thickness of the table, or an optional sensor may be placed in the depression.

Claims

1. A cutting element, comprising:

a table coupled to a substrate at an interface, the table comprising;

a working surface opposite the interface and defined by a perimeter;

a torque transmittable depression formed in the working surface of the table;

a removable plug partially filling the torque transmittable depression; and

a sensor disposed in a gap formed between the removable plug and the torque transmittable depression.

2. The cutting element of claim 1, a depth of the torque transmittable depression being greater than a table thickness measured between the interface and the working surface, such that the torque transmittable depression extends through the interface and into the substrate.

3. The cutting element of claim 1, the torque transmittable depression extending a depth into the table and having a cross-sectional profile with a torque transmittable shape that includes at least one curved side having varying radii of curvature.

4. The cutting element of claim 1, the torque transmittable depression extending a depth into the table and having a cross-sectional profile with a torque transmittable shape that includes at least two depressions a distance away from the perimeter.

5. The cutting element of claim 1, further comprising:

a through-hole extending between and communicating with a bottom surface of the depression and an outer surface of the substrate; and

a wire extending from the sensor and at least partially through the through-hole.

6. A drill bit, comprising:

a bit body;

at least one cutter pocket formed in the bit body; and

at least one cutting element of claim 1 in the at least one cutter pocket.

7. The bit of claim 6, the at least one cutting element being rotatably mounted to the at least one cutter pocket and configured to rotate while the drill bit is in use.

8. The bit of claim 6, the at least one cutting element being brazed into the at least one cutter pocket.

9. The bit of claim 6, the at least one cutting element further including a shaft extending from the substrate and in a direction opposite the table, the shaft being attached to the bit body and having a diameter less than a diameter of the substrate.

10. The bit of claim 9, the shaft being threadably secured to threads defined by the bit body.

11. A cutting element, comprising:

a substrate;

a table coupled to the substrate at an interface, a table thickness being measured between the interface and a working surface opposite the interface and defined by a perimeter; and

at least one torque transmittable depression formed in the working surface of the table and extending a depth into the table,

wherein the at least one torque transmittable depression has a cross-sectional profile that is constant along its depth.

12. The cutting element of claim 11, wherein the depth of the at least one torque transmittable depression is greater than the table thickness, such that the at least one torque transmittable depression extends through the interface and into the substrate.

13. The cutting element of claim 11, wherein the at least one torque transmittable depression includes multiple torque transmittable depressions formed around the perimeter of the working surface.

14. The cutting element of claim 13, wherein the multiple torque transmittable depressions are equally spaced around the perimeter of the working surface, and wherein circumferential cutting edges extend equal arc lengths between the multiple torque transmittable depressions.

15. The cutting element of claim 11 disposed in a cutter pocket formed on a bit body of a drill bit.

16. The cutting element of claim 11, wherein the at least one torque transmittable depression include multiple torque transmittable depressions interior to and spaced apart from the perimeter of the working surface and equally spaced from a central longitudinal axis of the cutting element.

17. A cutting element, comprising:

a substrate;

a table coupled to the substrate at an interface, a table thickness being measured between the interface and a working surface opposite the interface and defined by a perimeter; and

at least one torque transmittable depression formed in the working surface of the table and extending a depth into the table;

wherein the at least one torque transmittable depression is interior to and a distance apart from the perimeter; and

wherein a cutting edge formed around the perimeter has a constant curvature around the entire arc length of the perimeter.

18. The cutting element of claim 17, wherein the at least one torque transmittable depression includes multiple torque transmittable depressions equally spaced around a central longitudinal axis of the cutting element.

19. The cutting element of claim 17, wherein the at least one torque transmittable depression has a circular cross-sectional shape.

20. The cutting element of claim 17, wherein the at least one torque transmittable depression has a cross-sectional profile that is constant along its depth.