Reactant release arrangement

• US 10,458,301 B2
• Filed: 11/09/2017
• Issued: 10/29/2019
• Est. Priority Date: 11/14/2016
• Status: Active Grant

• Current Assignee: Purem GmbH Formerly Eberspacher Exhaust Technology Gesellschaft mbH
• Original Assignee: Eberspacher Exhaust Technology GmbH & Co. KG (Eberspächer Gruppe GmbH & Co. KG)
• Inventors: Vempati, Krishna Kumar, Kurpejovic, Enver
• Primary Examiner(s): Tran, Binh Q
• Application Number:
  US15/808,221
• Publication Number:
  US 20180135487A1
• Time in Patent Office: 719 Days
• CPC Class Codes: F01N 13/08 Other arrangements or adaptations of exhaust conduits pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005
• CPC Class Codes: F01N 2240/20 a flow director or deflector
• CPC Class Codes: F01N 2330/22 Metal foam
• CPC Class Codes: F01N 2610/02 the substance being ammonia or urea
• CPC Class Codes: F01N 2610/102 after addition to exhaust gases, e.g. by a passively or actively heated surface in the exhaust conduit
• CPC Class Codes: F01N 3/2006 Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235
• CPC Class Codes: F01N 3/2066 Selective catalytic reduction [SCR]
• CPC Class Codes: F01N 3/2892 Exhaust flow directors or the like, e.g. upstream of catalytic device
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A reactant release arrangement for an exhaust gas stream of an internal combustion engine has an exhaust gas guide element (12) with an exhaust gas flow duct (13). A reactant release body (14) extends into the exhaust gas flow duct (13) and has a reactant-receiving volume (20) with a wall inner surface (32) and a wall outer surface (18) of a body wall (16) that is open to the exhaust gas flow duct (13) via at least one passage opening (44, 46). Exhaust gas (G) flowing in the exhaust gas flow duct (13) flows around the reactant release body (14) at a wall outer surface (18) of the body wall (16). A reactant release unit (22) releases reagent (M) into the reactant-receiving volume (20). A heating device (38) is associated with an area of the inner surface (32) of the body wall (16) and heats the reactant release body (14).

Claims

1. A reactant release arrangement for releasing reactant into the exhaust gas stream of an internal combustion engine, the reactant release arrangement comprising:

an exhaust gas guide element providing an exhaust gas flow duct and having a direction of longitudinal extension corresponding to a main exhaust gas flow direction of exhaust gas flowing in the exhaust gas flow duct;

a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct flows around the reactant release body at a wall outer surface of the body wall and the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening;

a reactant release unit for releasing reactant into the reactant-releasing volume; and

a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall, wherein the body wall comprises an inner wall at least partly providing the wall inner surface and an outer wall at least partly providing the wall outer surface, and the heating device is arranged between the inner wall and the outer wall.

2. A reactant release arrangement in accordance with claim 1, wherein the reactant-receiving volume is configured tapering in a tapering direction in a direction of the body longitudinal axis in at least some areas.

3. A reactant release arrangement in accordance with claim 2, wherein the reactant-receiving volume tapers essentially conically, hyperbolically or in has a curved taper in at least some areas.

4. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially conically tapering configuration in the tapering direction in at least some areas.

5. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening or is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.

6. A reactant release arrangement in accordance with claim 5, wherein the body wall is arranged with the first length area and with the second length area in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a greatest radial dimension in relation to the body longitudinal axis.

7. A reactant release arrangement in accordance with claim 5, wherein the first length area is arranged at least partly outside of the exhaust gas flow duct and the second length area is arranged at least partly in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a smallest radial dimension in relation to the body longitudinal axis or in an area of a transition area from the first length area to the second length area.

8. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially conically tapering configuration in a length area adjoining the exhaust gas guide element and has at least one passage opening in the length area or is open in a direction of the body longitudinal axis at an end located at a distance from the exhaust gas guide element.

9. A reactant release arrangement in accordance with claim 2, wherein the reactant release unit is arranged in a main reactant release direction that is essentially parallel to the body longitudinal axis and essentially corresponds to the tapering direction.

10. A reactant release arrangement in accordance with claim 1, further comprising a reactant filter wherein the reactant-receiving volume is open for the discharge of reactant in an area of an opening and that the reactant filter is provided in the reactant-receiving volume in an area of the opening.

11. A reactant release arrangement in accordance with claim 10, wherein the reactant filter comprises a porous metal foam material.

12. A reactant release arrangement in accordance with claim 1, further comprising a reactant deflection element provided in the reactant-receiving volume, wherein the reactant deflection element is configured conically expanding in a direction away from the reactant release unit.

13. A reactant release arrangement in accordance with claim 1, wherein the body longitudinal axis is essentially at right angles to a main exhaust gas flow direction.

14. A reactant release arrangement in accordance with claim 1, wherein:

the body wall further comprises an intermediate wall arranged between the inner wall and the outer wall, and the heating device is arranged between the inner wall and the intermediate wall or insulating material is arranged between the intermediate wall and the outer wall;

or

the heating device is arranged surrounding the inner wall in a helical pattern or the heating device is arranged in at least one length area of the body wall with tapering reactant-receiving volume.

20. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening and is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.

21. A reactant release arrangement in accordance with claim 2, wherein the body wall has an essentially conically tapering configuration in a length area adjoining the exhaust gas guide element and has at least one passage opening in the length area and is open in a direction of the body longitudinal axis at an end located at a distance from the exhaust gas guide element.

22. A reactant release arrangement in accordance with claim 1, wherein:

the body wall further comprises an intermediate wall arranged between the inner wall and the outer wall, and the heating device is arranged between the inner wall and the intermediate wall and insulating material is arranged between the intermediate wall and the outer wall; and

the heating device is arranged surrounding the inner wall in a helical pattern and the heating device is arranged in at least one length area of the body wall with tapering reactant-receiving volume.

15. An exhaust system for an internal combustion engine, the exhaust system comprising a reactant release arrangement, the reactant release arrangement comprising:

an exhaust gas guide element providing an exhaust gas flow duct configured for exhaust gas to flow within the exhaust gas flow duct in a main exhaust gas flow direction;

a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct flows around the reactant release body at a wall outer surface of the body wall, the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening and the body wall comprises an inner wall at least partly providing the wall inner surface and an outer wall at least partly providing the wall outer surface;

a reactant release unit for releasing reactant into the reactant-releasing volume; and

a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall, wherein the heating device is arranged between the inner wall and the outer wall.

16. An exhaust system in accordance with claim 15, wherein the reactant-receiving volume is configured tapering in a tapering direction in a direction of the body longitudinal axis in at least some areas.

17. An exhaust system in accordance with claim 16, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening or is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.

18. An exhaust system in accordance with claim 17, wherein the body wall is arranged with the first length area and with the second length area in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a greatest radial dimension in relation to the body longitudinal axis.

19. An exhaust system in accordance with claim 17, wherein the first length area is arranged at least partly outside of the exhaust gas flow duct and the second length area is arranged at least partly in the exhaust gas flow duct, such that the first length area is positioned adjoining the exhaust gas guide element in an area of a smallest radial dimension in relation to the body longitudinal axis or in an area of a transition area from the first length area to the second length area.

23. An exhaust system in accordance with claim 16, wherein the body wall has an essentially tapering configuration in the tapering direction in a first length area and has the at least one passage opening and is open in a direction of the body longitudinal axis in a tubular second length area adjoining the first length area.

24. A reactant release arrangement for releasing reactant into the exhaust gas stream of an internal combustion engine, the reactant release arrangement comprising:

an exhaust gas guide element providing an exhaust gas flow duct and having a direction of longitudinal extension corresponding to a main exhaust gas flow direction of exhaust gas flowing in the exhaust gas flow duct;

a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct flows around the reactant release body at a wall outer surface of the body wall and the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening;

a reactant release unit for releasing reactant into the reactant-releasing volume;

a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall; and

a reactant deflection element provided in the reactant-receiving volume, wherein the reactant deflection element is configured conically expanding in a direction away from the reactant release unit.

25. An exhaust system for an internal combustion engine, the exhaust system comprising a reactant release arrangement, the reactant release arrangement comprising:

an exhaust gas guide element providing an exhaust gas flow duct configured for exhaust gas to flow within the exhaust gas flow duct in a main exhaust gas flow direction;

a reactant release body carried extending into the exhaust gas flow duct along a longitudinal axis of the reactant release body at the exhaust guide element, the reactant release body comprising a body wall, wherein a reactant-receiving volume is surrounded by a wall inner surface of the body wall and is provided in the reactant release body and exhaust gas flowing in the exhaust gas flow duct flows around the reactant release body at a wall outer surface of the body wall and the reactant-receiving volume is open to the exhaust gas flow duct via at least one passage opening;

a reactant release unit for releasing reactant into the reactant-releasing volume;

a heating device for heating the reactant release body, the heating device being associated with the body wall at least in an area of the wall inner surface of the body wall; and

a reactant deflection element provided in the reactant-receiving volume, wherein the reactant deflection element is configured conically expanding in a direction away from the reactant release unit.