De-icing system for a wind turbine blade

• US 10,458,396 B2
• Filed: 09/02/2015
• Issued: 10/29/2019
• Est. Priority Date: 09/02/2014
• Status: Active Grant

• Current Assignee: LM WP Patent Holding A/S (GE Vernova, Inc.)
• Original Assignee: LM WP Patent Holding A/S (GE Vernova, Inc.)
• Inventors: Philipsen, Morten, Korsgaard, John, Killick, David
• Primary Examiner(s): Lee, Jr., Woody A
• Application Number:
  US15/506,430
• Publication Number:
  US 20170254316A1
• Time in Patent Office: 1,518 Days
• CPC Class Codes: F03D 1/0608 characterised by their aerodynamic shape
• CPC Class Codes: F03D 1/0633 of the blades
• CPC Class Codes: F03D 1/065 characterised by their construction elements F03D13/10 takes precedence
• CPC Class Codes: F03D 80/40 Ice detection; De-icing means
• CPC Class Codes: F05B 2240/301 Cross-section characteristics
• CPC Class Codes: F05B 2250/291 hollowed
• CPC Class Codes: F05B 2260/202 by film cooling
• CPC Class Codes: F05B 2270/303 Temperature
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

A wind turbine blade is described having a de-icing system which is arranged to heat at least a portion of the leading edge of the wind turbine blade, to prevent the formation of ice on the blade, or to remove any existing surface ice. The de-icing system comprises insulated flow channels which are arranged to circulate a heated fluid from a heating element to the tip end of the blade, and to de-ice the blade leading edge starting from the tip end towards the root end of the blade. The de-icing system is arranged to operate in the outboard portion of the blade, where the de-icing effect provides the most benefits to turbine operation. Further features of the de-icing system include an improved mounting arrangement of the de-icing system, an improved tip end configuration of the de-icing system, and providing portions of the de-icing system as double-walled inflatable insulating tubes.

Claims

1. A wind turbine blade (10) having a blade de-icing system, the wind turbine blade comprising a root end (16) and a tip end (14), a leading edge (18) and a trailing edge (20), the blade having an outboard portion provided towards said tip (14) end and an inboard portion provided towards said root end (16), the wind turbine blade (10) further comprising a blade shell structure forming an outer surface of the wind turbine blade (10), the blade de-icing system arranged to convey a heated fluid to provide heat to portions of the wind turbine blade, wherein the blade de-icing system comprises:

an insulated outflow channel (70) flowing from said root (16) end to a location adjacent said tip (14) end;

a heating channel (72) in the outboard portion of the blade, the heating channel flowing from said location adjacent said tip end (14) along the leading edge (18) of the blade in the outboard portion of blade, wherein said heating channel (72) comprises;

an insulated wall arranged to define a leading edge cavity between said insulated wall and an internal surface of said blade shell structure at the leading edge of the wind turbine blade in said outboard portion; and

flexible seal members arranged between respective upper and lower sides of said insulated wall and respective adjacent portions of the internal surface of said blade shell structure,

wherein said insulated wall is supported by an internal shear web of said wind turbine blade, and

wherein said flexible seal members are non-load carrying members and act to isolate forces associated with said insulated wall from the internal surface of said blade shell structure at said heating channel; and

an insulated return channel (78) in the inboard portion of the blade, the insulated return channel (78) extending from the root end side of the heating channel to the root end of the blade,

wherein said de-icing system is arranged to convey heated fluid from said root end (16) through said outflow channel (70) to said tip end (14), from said tip end (14) through said heating channel (72) to said insulated return channel (78), and from said insulated return channel (78) to said root end (16), said de-icing system configured to heat the leading edge (18) of the blade in said outboard portion of the blade.

2. The wind turbine blade of claim 1, wherein the heating channel (72) is arranged to heat the leading edge of the blade in said outboard portion of the blade, wherein the outboard portion comprises at least an outer two-thirds of the wind turbine blade towards the tip end (14).

3. The wind turbine blade of claim 2, wherein the outboard portion comprises at least an outer half of the wind turbine blade.

4. The wind turbine blade of claim 3, wherein the outboard portion comprises at least an outer one-third of the wind turbine blade.

5. The wind turbine blade of claim 1, wherein the wind turbine blade comprises at least one internal shear web (12a, 12b) extending between opposed internal surfaces of the wind turbine blade, wherein said insulated outflow channel is mounted solely to said at least one internal shear web, and/or said insulated return channel is mounted solely to said at least one internal shear web of said wind turbine blade.

6. The wind turbine blade according to claim 5, wherein said insulated outflow channel is formed having a decreasing cross-sectional area in the direction from said root end (16) towards said tip end (14),

wherein said insulated outflow channel has a plurality of apertures (106) extending from said outflow channel to said heating channel (72), and

wherein said insulated outflow channel is arranged on or near said at least one shear web (12a) and facing the leading edge (18).

7. The wind turbine blade according to claim 6, wherein the insulated outflow channel is formed having a substantially circular cross-section, the diameter of the insulated outflow channel being between 300 and 500 mm at the end facing the root end (16) and between 50 and 250 mm at the end facing the tip end (14).

8. The wind turbine blade according to claim 6, wherein the apertures (106) decrease with respect to their cross sectional area towards the tip end (14).

9. The wind turbine blade according to claim 8, wherein said insulated outflow channel and/or said insulated return cannel comprise filtering units (107).

10. The wind turbine blade of claim 5, wherein said insulated outflow channel (70) and/or said insulated return channel (78) is spaced from the internal surfaces of said blade shell structure.

11. The wind turbine blade of claim 1, wherein the heating channel (72) is arranged to heat an area of the surface of the wind turbine blade approximately 10% of the chord length of the blade from the leading edge of the wind turbine blade.

12. The wind turbine blade of claim 1, wherein said insulated outflow channel (70) is arranged between a leading edge shear web (12a) and a trailing edge shear web (12b) of a wind turbine blade.

13. The wind turbine of claim 12, wherein said insulated outflow channel is arranged in a space between said leading edge shear web (12a) and said trailing edge shear web (12b) in the outboard portion of the blade,

wherein heated fluid is conveyed to said heating channel through apertures (100) in said leading edge shear web (12a).

14. The wind turbine blade of claim 1, wherein the wind turbine blade comprises at least one diverter tube and/or fluid flow aperture provided as part of said de-icing system, wherein said at least one diverter tube and/or fluid flow aperture extends from said insulated outflow channel to said heating channel.

15. The wind turbine blade of claim 1, wherein the wind turbine blade comprises at least one diverter tube and at least one actuatable valve provided with at least one of said diverter tubes and/or fluid flow apertures, wherein said at least one actuatable valve is operable to control a flow of heated fluid from said insulated outflow channel to said heating channel.

16. The wind turbine blade of claim 15, wherein the at least one actuatable valve comprises at least one temperature-controlled valve.

17. The wind turbine blade according to claim 1, wherein a heating- and circulation apparatus (80) is connected to the outflow channel (70) by a flexible hose (105) and a reduction unit (106) and to the return channel (78) by a flexible hose (105) and a reduction unit (106), said flexible hoses (105) being connected to said heating- and circulation apparatus and said reduction units (106), said reduction units (106) being connected to the outflow- and return channels, respectively.

18. The wind turbine blade of claim 1, wherein said insulated outflow channel (70), and/or said insulated return channel (78), is formed from insulating panels, preferably low density foam panels, which are arranged to form a tube or box-like channel structure.

19. The wind turbine blade of claim 1, wherein said insulated outflow channel (70), and/or said insulated return channel (78), is formed from a flexible insulated material.

20. The wind turbine blade of claim 19, wherein said outflow channel (70) and/or said return channel (78), is formed as a double-walled inflatable tube, the tube comprising an inner tube arranged to convey a heated fluid and an outer tube, said inner tube located within the interior of said outer tube, an insulating cavity defined between said inner tube and said outer tube, wherein said insulating cavity in provided with an insulating fluid, to prevent heat loss from any heated fluid conveyed in said inner tube.

21. The wind turbine blade of claim 19, wherein the flexible insulated material comprises an impermeable flexible material.

22. The wind turbine blade of claim 21, wherein the impermeable flexible material is selected from the group consisting of rubber, latex, polychloroprene, nylon fabric, tarpaulin, and plastic sheeting.

23. The wind turbine blade of claim 1, wherein the blade de-icing system further comprises at least one baffle (71, 74) provided in said heating channel, to re-direct a portion of a flow of heated fluid in said heating channel.

24. The wind turbine blade of claim 23, wherein said insulated outflow channel (70) is communicatively coupled with said heating channel at said tip end (14), wherein said at least one baffle (74) defines at least one supplementary channel in said heating channel, wherein said at least one supplementary channel extends to a secondary location in said heating channel to divert a portion of a flow of heated fluid from said insulated outflow channel to said secondary location in said heating channel.

25. A wind turbine comprising at least one wind turbine blade as claimed in claim 1.