Precision fuel additive system

• US 10,458,399 B2
• Filed: 12/30/2016
• Issued: 10/29/2019
• Est. Priority Date: 12/30/2016
• Status: Active Grant

• Current Assignee: Harry Stephen Matson
• Original Assignee: Harry Stephen Matson
• Inventors: Matson, Harry Stephen
• Primary Examiner(s): Reis, Ryan A
• Application Number:
  US15/396,081
• Publication Number:
  US 20180187663A1
• Time in Patent Office: 1,033 Days
• CPC Class Codes: B01D 2201/0461 Springs
• CPC Class Codes: B01D 2201/345 Pressurized seals or gaskets
• CPC Class Codes: B01D 29/35 arranged for outward flow filtration
• CPC Class Codes: F02M 25/00 Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding secondary air to fuel-air mixture F02M23/00; adding exhaust gases F02M26/00; fuel-injection apparatus operating simultaneously on two or more fuels or on a liquid fuel and another liquid F02M43/00
• CPC Class Codes: F04B 13/00 Pumps specially modified to deliver fixed or variable measured quantities
• CPC Class Codes: F04B 15/04 the fluids being hot or corrosive for liquids near their boiling point, e.g. under subnormal pressure, F04B15/06
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 17/04 using solenoids
• CPC Class Codes: F04B 23/02 having reservoirs
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 49/22 by means of valves F04B49/03 takes precedence
• CPC Class Codes: F04B 53/08 Cooling; Heating; Preventing freezing
• CPC Class Codes: F04B 53/14 Pistons, piston-rods or piston-rod connections
• CPC Class Codes: F04B 53/20 Filtering
• CPC Class Codes: F04B 9/042 the means being cams

Abstract

A precision additive dosing device comprising a liquid additive tank, dosing pump, filter, electric actuator, and pump control unit. Upon completion of fueling, the control unit is input with the corresponding volume of fuel just delivered. The pump starts until a time is reached that achieves the correct blend of additive for the fuel. The dosing pump delivers a constant volume of additive with time being the only variable to achieve the correct ratio of additive to fuel. Operation of the pump may be delayed or the time of pump operation may be increased during low ambient temperatures by the pump control circuit. Additionally, a heater may be used to heat the additive in similarly low temperatures.

Claims

1. A liquid additive dosing device comprising:

a. a liquid additive tank comprising a fill tube, one or a plurality of baffle plates, an outlet port, and a relief tube, said relief tube further comprising an inlet end and an outlet end, said outlet end of said relief tube being located above said outlet port and inside said additive tank,

b. an electrically controlled cam driven dosing pump,

c. an electronic input device containing a timing circuit for starting and stopping said dosing pump,

d. and a liquid additive filter assembly upstream of said dosing pump, whereby said input device starts or stops said dosing pump based on an entering volume of liquid fuel to be diluted to said input device to deliver a corresponding volume of a liquid additive to a fuel tank of a vehicle, or liquid fueled generator.

2. The liquid additive dosing device of claim 1 wherein said timing circuit of said input device contains a means to delay starting of said dosing pump during ambient temperatures below 30°

F.

3. The liquid additive dosing device of claim 1 wherein said timing circuit of said input device contains a means to increase length of operation of said dosing pump during ambient temperatures below 30°

F.

4. The liquid additive dosing device of claim 1 wherein said dosing pump comprises a movable diaphragm having a thermoplastic core and a chemically resistant fluoropolymer elastomer coating.

5. The liquid additive dosing device of claim 1 wherein said dosing pump comprises:

a. an inlet port,

b. an outlet port,

c. a slidably mounted piston,

d. a solenoid or motor to shuttle said piston,

e. one or a plurality of substantially flat inner plates containing a center bore within close tolerance to the diameter of said piston and mounting holes to locate a fastening means around the perimeter of said center bore,

f one or a plurality of substantially flat outer plates parallel to and sandwiching said inner plates containing mounting holes that align with said mounting holes in said inner plates,

g. and one or a plurality of substantially flat side plates mounted perpendicular to said inner and outer plates.

6. The liquid additive dosing device of claim 1 further comprising an electrically controlled valve to switch flow of said liquid additive to said vehicle fuel tank or said fuel tank of said liquid fueled generator.

7. The liquid additive dosing device of claim 1 wherein said liquid additive tank includes a heater whereby said liquid additive is warmed prior to pumping by said dosing pump during ambient temperatures below 30°

F.

8. The liquid additive dosing device of claim 1 wherein said filter assembly comprises:

a. a cylindrical filter,

b. a cylindrical filter housing for containing said cylindrical filter,

c. an inlet port comprising a slidably mounted hollow stem, said hollow stem further comprising an inlet hole, an outlet hole, and a fastening means above said inlet hole to retain said hollow stem,

d. a compression spring to keep said hollow stem sealed against the top of said cylindrical filter,

e. an outlet port of said cylindrical filter housing,

f. and a filter retaining nut, whereby removal of said filter retaining nut and said cylindrical filter allow said compression spring to extend causing said inlet hole of said hollow stem to drop below said liquid additive thus stopping further flow of liquid, and reinsertion of said cylindrical filter and installation of said filter retaining nut compress said compression spring and lift said inlet hole of said hollow stem into said liquid additive.

9. The liquid additive dosing device of claim 1 wherein said dosing pump comprises:

a. an electrically operated motor,

b. a pump manifold having an inlet check valve and an outlet check valve,

c. a slidably mounted piston having a shoulder in substantially the middle of the length of said piston,

d. a bearing mounted to said piston, the axis of said bearing mounted perpendicular to the axis of said piston,

e. a rotatable cam having an axis parallel to said axis of said bearing, further having a smooth outer surface contacting an outer race of said bearing,

f. an outer plate fixed to said pump manifold,

g. a compression spring surrounding said piston contacting said shoulder of said piston and a sandwiched face of said outer plate,

h. and one or a plurality of motor mounting plates attached to a face of said outer plate or said manifold perpendicularly mounted to said sandwiched face of said outer plate, whereby said motor rotates said cam causing said bearing and said piston to reciprocate within said manifold and pumping said liquid additive from said inlet check valve through said outlet check valve.

10. The liquid additive dosing device of claim 9 wherein said rotatable cam includes a groove in the outer bearing contacting surface to capture said outer race and a portion of the sides of said bearing.

11. The liquid additive dosing device of claim 1 wherein said dosing pump comprises:

a. a motor mounting plate having a hole to accept a motor drive shaft and a hole to accept a reciprocating piston,

b. an electrically operated motor fixed to said motor mounting plate,

c. a cam disk housing,

d. a circular cam disk containing an inner face with a plurality of raised lobes, an outer substantially planar face, and a hole for attachment to the rotating shaft of said motor,

e. a thrust bearing having an inner face contacting said planar face of said circular cam disk and an outer face contacting said cam disk housing,

f. a slidably mounted piston comprising a shoulder midway the length of said piston, a substantially planar end, and a substantially rounded end,

g. a pump housing,

h. a compression spring surrounding said piston with spring ends contacting said shoulder of said piston and said pump housing facilitating constant contact of said rounded piston end and said raised lobes,

i. an inlet check valve,

j. and an outlet check valve, whereby said motor rotates said cam disk causing said raised lobes to move said piston into and out of said pump housing inducing flow of liquid additive from said inlet check valve through said outlet check valve.