Evaporator

• US 10,458,723 B2
• Filed: 10/26/2016
• Issued: 10/29/2019
• Est. Priority Date: 10/28/2015
• Status: Active Grant

• Current Assignee: Borgwarner Emissions Systems Spain, S.L.U. (BorgWarner Incorporated)
• Original Assignee: Borgwarner Emissions Systems Spain, S.L.U. (BorgWarner Incorporated)
• Inventors: Folgueira Baltar, Adrian, Grande Fernandez, Jose Antonio, Dieguez, Manuel
• Primary Examiner(s): Schermerhorn, Jr., Jon T.
• Application Number:
  US15/334,806
• Publication Number:
  US 20170122676A1
• Time in Patent Office: 1,098 Days
• CPC Class Codes: F02G 5/02 Profiting from waste heat of exhaust gases
• CPC Class Codes: F22B 1/1807 using the exhaust gases of combustion engines
• CPC Class Codes: F28D 2021/0064 Vaporizers, e.g. evaporators
• CPC Class Codes: F28D 21/0003 the heat being recuperated from exhaust gases F28D21/0014 takes precedence
• CPC Class Codes: F28D 7/0058 the conduits for only one medium being tubes having different orientations to each other or crossing the conduit for the other heat exchange medium F28D7/0008 takes precedence
• CPC Class Codes: F28D 7/103 consisting of more than two coaxial conduits or modules of more than two coaxial conduits
• CPC Class Codes: F28D 7/16 the conduits being arranged in parallel spaced relation F28D7/0008 - F28D7/0058 take precedence; F28D7/02 - F28D7/10 take precedence
• CPC Class Codes: F28D 7/1623 with particular pattern of flow of the heat exchange media, e.g. change of flow direction
• CPC Class Codes: F28D 7/1638 with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one F28D7/1661, F28D7/1676 take precedence
• CPC Class Codes: F28F 2220/00 Closure means, e.g. end caps on header boxes or plugs on conduits
• CPC Class Codes: F28F 2275/04 by brazing brazing heat exchangers B23K1/0012
• CPC Class Codes: F28F 9/002 with fastening means for other structures
• CPC Class Codes: F28F 9/0202 Header boxes having their inner space divided by partitions
• CPC Class Codes: F28F 9/0224 Header boxes formed by sealing end plates into covers F28F9/0221 takes precedence
• CPC Class Codes: F28F 9/0278 in the form of stacked distribution plates or perforated plates arranged over end plates
• CPC Class Codes: Y02E 20/30 Technologies for a more efficient combustion or heat usage
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

The present invention is a cross-flow evaporator adapted to generate vapor from the heat of the exhaust gases from an internal combustion engine. The evaporator is constituted, among other elements, by two plates spaced from one another which contain chambers. The heat exchange tubes alternately communicate the chambers of both plates, establishing a specific path for the fluid intended to change phase. The tubes extending between the chambers of the two plates are arranged transverse to the flow of the hot gas.

This evaporator is suitable for heat recovery systems using a Rankine cycle, making use of the heat from the exhaust gases.

The invention is characterized by a special configuration of the chambers by means of caps that allow the evacuation-of the gases generated during a brazing welding in the manufacturing process.

Claims

1. An evaporator for the evaporation of a first fluid by means of the heat provided by a second fluid, the second fluid being a hot gas, wherein said evaporator comprises:

a first plate (1) and a second plate (2) facing one another and arranged spaced from one another, wherein each plate has a first face and a second face, wherein the first face of the first plate faces the first face of the second plate;

wherein each of the plates has a length and a width and the length is along a longitudinal direction X-X′

, wherein the first plate (1) comprises a plurality of cavities and the second plate (2) comprises a plurality of cavities, wherein each cavity is open through the second face of their respective plates, said cavities being defined by inner walls (1.1.1, 2.1.1);

wherein at least one of said first and second plates is formed by stacking a plurality of flat elemental plates, the plurality of elemental plates including a first elemental plate having perforations to allow for the passage of heat exchange tubes and a second elemental plate having perforations including said inner walls and defining said cavities, the first elemental plate and the second elemental plate being attached to one another;

an intake manifold (4) of the first fluid and an exhaust manifold (5) of the first fluid;

a plurality of heat exchange tubes (3) wherein each of the heat exchange tubes (3) extends between one of the cavities of the first plate (1) and one of the cavities of the second plate (2), wherein each cavity of the first plate (1) is in fluid communication with two cavities of the second plate (2) via the heat exchange tubes (3), and each cavity of the second plate (2) is in fluid communication with two cavities of the first plate (1) via the heat exchange tubes (3), with the exception of one of the cavities of the first plate (1) which is in fluid communication with the intake manifold (4) and only one cavity of the second plate (2) via the heat exchange tubes (3) and one of the cavities of the second plate (2) which is in fluid communication with the exhaust manifold (5) and only one cavity of the first plate (1) via the heat exchange tubes (3);

there being a path of fluid communication from the intake manifold (4) to the exhaust manifold (5) passing through the interior of said heat exchange tubes (3) and the cavities of the first and second plates;

two side walls (6) extending between the first plate (1) and the second plate (2) housing the plurality of heat exchange tubes (3) and establishing between the two side walls and the first and second plate a space for the passage of the second fluid, wherein the second fluid enters through an inlet (I2) and exits through an outlet (O2) along the longitudinal direction X-X′

; and

wherein each cavity that is not associated with the manifolds (4, 5) is closed by means of a dedicated cap (7) to define a plurality of chambers (1.1, 2.1) in the first and second plates, wherein each cap (7) has cap walls (7.1) such that following insertion of each of the dedicated caps into the corresponding cavity, the cap walls (7.1) are attached to the inner walls of said cavity.

2. The evaporator according to claim 1, wherein the second elemental plate (1.3, 2.3) is a composite plate comprising a plurality of plates stacked on one another.

3. The evaporator according to claim 1, wherein the chambers (1.1) of the first plate (1) are offset relative to the chambers (2.1) of the second plate (2) along the longitudinal direction X-X′

.

4. The evaporator according to claim 3, wherein the offset comprises a consecutive overlap of chambers (1.1) of the first plate (1) relative to chambers (2.1) of the second plate (2) according to a projection perpendicular to the longitudinal direction X-X′

.

5. The evaporator according to claim 1, wherein the inner walls (1.1.1, 2.1.1) and the cap walls (7.1) of the cap (7) are parallel to one another.

6. The evaporator according to claim 1, wherein at least one of the caps (7) is dome-shaped (7.4) having a semicircular section.

7. The evaporator according to claim 1, wherein at least the first plate (1), the second plate (2) and the heat exchange tubes (3) are welded by means of brazing.

8. The evaporator according to claim 1, wherein at least one of the caps is welded to the corresponding plate by means of brazing.

9. The evaporator according to claim 1, wherein at least one of the caps (7) has a ventilation opening (7.2).

10. The evaporator according to claim 9, wherein the cap(s) having a ventilation opening (7.2) further comprise a weld point or a weld bead or a plug in said ventilation opening (7.2).

11. The evaporator according to claim 1, wherein at least one of the caps (7) comprises outer projections (7.3) adapted to act as a stop when said at least one cap (7) is inserted into its corresponding cavity.

12. The evaporator according to claim 1, wherein at least one of the caps (7) comprises outer projections (7.4) adapted to increase friction with the inner walls (1.1.1, 2.1.1) of the corresponding cavity, and/or to abut with opposing projections located on the inner walls (1.1.1, 2.1.1) of the corresponding cavity.

13. The evaporator according to claim 1, wherein each cap has a longitudinal extent in a direction transverse to the longitudinal direction X-X′

.

14. A heat recovery system for internal combustion vehicles comprising an evaporator according to claim 1.

15. The evaporator according to claim 1, wherein each of the chambers has a longitudinal extent in a direction transverse to the longitudinal direction X-X′

.