Thermal flow-rate sensor

• US 10,458,825 B2
• Filed: 02/08/2016
• Issued: 10/29/2019
• Est. Priority Date: 03/02/2015
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Ozaki, Yukikatsu, Matsui, Hirohito, Harada, Toshikazu
• Primary Examiner(s): Huls, Natalie
• Assistant Examiner(s): Young, Monica S
• Application Number:
  US15/554,112
• Publication Number:
  US 20180038722A1
• Time in Patent Office: 1,359 Days
• Field of Search: 73204
• CPC Class Codes: G01F 1/684 Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
• CPC Class Codes: G01F 1/6847 where sensing or heating elements are not disturbing the fluid flow, e.g. elements mounted outside the flow duct
• CPC Class Codes: G01F 1/688 using a particular type of heating, cooling or sensing element G01F1/6847 takes precedence

Abstract

A thermal flow-rate sensor includes: a first temperature sensor that detects the temperature at a specified location of the outer-wall surface of a pipe; a heat-transfer element that is arranged on the outer-wall surface of the pipe in a state separated from the first temperature sensor, and that exchanges heat with a measurement medium by heating or cooling the outer-wall surface of the pipe; a second temperature sensor that detects the temperature of a portion of the outer-wall surface of the pipe that is heated or cooled by the heat-transfer element; and a control unit that performs specified processing. A heat-flux sensor is arranged between the heat-transfer element and the outer-wall surface of the pipe and directly detects heat flux between the heat-transfer element and the pipe; and the control unit detects the flow rate of the measurement medium based on the temperature that is directly detected by the first temperature sensor, the temperature that is detected by the second temperature sensor, and the heat flux that is detected by the heat-flux sensor.

Claims

1. A thermal flow-rate sensor, comprising:

a first temperature sensor that detects the temperature of a measurement medium that is flowing through a passageway inside a pipe by detecting the temperature at a specified location of an outer-wall surface of the pipe;

a heat-transfer element that is arranged on the outer-wall surface of the pipe in a state separated from the first temperature sensor, and that exchanges heat with the measurement medium by heating or cooling the outer-wall surface of the pipe;

a second temperature sensor that detects the temperature of a portion of the outer-wall surface of the pipe that is heated or cooled by the heat-transfer element; and

a control unit that performs specified processing;

wherein

a heat-flux sensor is arranged between the heat-transfer element and the outer-wall surface of the pipe and detects heat flux between the heat-transfer element and the pipe;

the control unit detects a flow rate of the measurement medium based on the temperature that is detected by the first temperature sensor, the temperature that is detected by the second temperature sensor, and the heat flux that is detected by the heat-flux sensor; and

the heat-flux sensor is configured such that a plurality of first and second via holes that penetrate in a thickness direction being formed in an insulating substrate that is composed of a thermoplastic resin, first and second interlayer-connecting members formed of metals that are different from each other are embedded in the first and second via holes, a front-surface pattern being formed on a front surface of the insulating substrate, a rear-surface pattern being formed on a rear surface of an opposite side from the front surface, and the first and second interlayer-connecting members are alternately connected in series via the front-surface pattern and the rear-surface pattern.

2. The thermal flow-rate sensor according to claim 1, wherein

when viewed in a layering direction of the heat-flux sensor and the heat-transfer element, the heat-transfer element is positioned inside the heat-flux sensor.

3. The thermal flow-rate sensor according to claim 1, wherein

the second temperature sensor is integrated into a single body with the heat-flux sensor.

4. The thermal flow-rate sensor according to claim 1, wherein

the first temperature sensor is integrated into a single body with the heat-flux sensor.

5. The thermal flow-rate sensor according to claim 1, wherein

the heat-transfer element is configured so that a plurality of first and second via holes that penetrate in a thickness direction being formed in an insulating substrate composed of a thermoplastic resin, first and second interlayer-connecting members formed using metal that is different from each other are embedded in the first and second via holes, a front-surface pattern being formed in a front surface of the insulating substrate, a rear-surface pattern being formed in a rear surface on an opposite side from the front surface, and the first and second interlayer-connecting members are alternately connected in series via the front-surface pattern and the rear-surface pattern, and the heat-transfer element is integrated into a single body with the heat-flux sensor.

6. The thermal flow-rate sensor according to claim 1, wherein

the first temperature sensor is arranged so as to be separated from the heat-transfer element in a circumferential direction of the pipe.