User selectable remote programming for cascade-connected light curtains

• US 10,459,113 B2
• Filed: 11/20/2015
• Issued: 10/29/2019
• Est. Priority Date: 11/20/2015
• Status: Active Grant

• Current Assignee: Banner Engineering Corporation
• Original Assignee: Banner Engineering Corporation
• Inventors: Gelineau, Matthew Michael, Osborn, Charles Lee, Bechtold, Michael Shawn
• Primary Examiner(s): Epps, Georgia Y
• Assistant Examiner(s): Wyatt, Kevin
• Application Number:
  US14/947,377
• Publication Number:
  US 20170146687A1
• Time in Patent Office: 1,439 Days
• Field of Search: 25055901, 25055912, 25055913
• CPC Class Codes: F16P 3/144 using light grids
• CPC Class Codes: G01V 8/10 Detecting, e.g. by using light barriers by reflection from the object G01S17/00
• CPC Class Codes: G01V 8/20 using multiple transmitters or receivers
• CPC Class Codes: G08B 13/183 by interruption of a radiation beam or barrier

Abstract

Apparatus and associated methods relate to activating a blanking programming mode, such as fixed blanking (FB) or floating blanking (FLB), for example, for at least one user-selectable light curtain segment proximally connected to a distal-most segment in a string of cascaded light curtain segments. In an illustrative example, the selective activation may be initiated in response to a request signal from a remote request generator. The remote request generator may, in some examples, communicate the request signal to initiate the programming mode via a wireless communication link. In some embodiments, a request interface module may receive the request signal while releasably plugged into a terminal end of the distal-most segment. In various implementations, the remote selective activation may advantageously empower operators to rapidly configure cascaded light curtain systems that require programming modes for functions such as, for example, FB, FLB, or reduced resolution.

Claims

1. A cascadable light curtain apparatus arranged to receive requests from a remote request generator, the apparatus comprising:

a housing extending along a longitudinal axis between a proximal end and a distal end of a light curtain segment;

a distal electrical interface disposed at a distal end of the housing;

a proximal electrical interface disposed at a proximal end of the housing;

a processor system disposed in the housing and operatively coupled to send and receive communication signals via the distal electrical interface and the proximal electrical interface; and

,

a data store coupled to the processor system and containing a program of instructions that, when executed by the processor, cause the processor to perform operations to control a programming mode of one or more cascadable light curtain segments that are connected in a cascade arrangement, the operations comprising;

receive a request signal via the distal electrical interface;

determine if the received request signal contains an initial predetermined programming mode request (PPMR);

retrieve status information that indicates whether the light curtain segment is a master or a slave in the one or more cascadable light curtain segments;

if the retrieved status information indicates that the light curtain segment is a slave in the string of cascade connected light curtain segments, and the request signal contains the initial PPMR;

generate a replica PPMR that substantially reproduces the initial PPMR, and,

transmit the replica PPMR via the proximal electrical interface;

if the retrieved status information indicates that the light curtain segment is a master in the string of cascade connected light curtain segments, and the request signal contains the initial PPMR;

select which segments of the one or more cascadable light curtain segments to program based on the request signal,

generate a cascade programming mode command signal (CPMCS) for the selected segments of the one or more cascadable light curtain segments, and,

transmit the CPMCS via at least one of the distal electrical interface and the proximal electrical interface to cause each of the one or more cascadable light curtain segments to enter a predetermined learn mode.

2. The apparatus of claim 1, wherein the predetermined learn mode comprises a fixed blanking programming mode.

3. The apparatus of claim 1, wherein the predetermined learn mode comprises a floating blanking programming mode.

4. The apparatus of claim 1, wherein the predetermined learn mode comprises a reduced resolution programming mode.

5. The apparatus of claim 1, wherein the distal electrical interface is configured to be operatively coupled to receive the request signal from an adjacent distal light curtain segment in the one or more cascadable light curtain segments.

6. The apparatus of claim 1, wherein the remote request generator source comprises a key switch module.

7. The apparatus of claim 1, wherein the predetermined learn mode request comprises a request to activate a learn mode in one or more selected light curtain segments in the cascadable light curtain segments.

8. The apparatus of claim 1, wherein the predetermined learn mode request comprises a request to deactivate the learn mode in selected light curtain segments in the cascadable light curtain segments.

9. The apparatus of claim 1, the operations further comprising:

enter the predetermined learn mode in response to generating the cascade learn mode signal.

10. The apparatus of claim 1, the operations further comprising:

receive, via the proximal electrical interface, a cascade learn mode signal generated by another light curtain segment in the cascadable light curtain segments; and

,

enter the predetermined learn mode in response to the received cascade learn mode signal.

11. The apparatus of claim 1, wherein the request signal originates from a remote request generator source that communicates the request signal to at least one of the cascadable light curtain segments via a remote communication link.

12. The apparatus of claim 11, wherein the remote communication link is wireless, and wherein remote request generator source comprises a handheld mobile device presenting a graphical user interface on a display device, the handheld mobile device operable to generate the request signal for transmission in response to user input from an operator interacting with the graphical user interface.

13. The apparatus of claim 12, wherein the handheld mobile device is configured to initiate a fixed blanking programming mode for a specifically addressed cascade-connected light curtain segment that is selected by the operator using the graphical user interface of the handheld mobile device.

14. A cascadable light curtain apparatus arranged to receive requests from a remote request generator, the apparatus comprising:

a first electrical interface disposed at a first end of a housing;

a second electrical interface disposed at a second end of the housing;

a processor system disposed in the housing and operatively coupled to send and receive communication signals via the first electrical interface and the second electrical interface; and

, a data store coupled to the processor system and containing a program of instructions that, when executed by the processor, cause the processor to perform operations to control a programming mode of one or more cascade-connected light curtain segments that are connected in a cascade arrangement with the light curtain segment that contains the processor system, the operations comprising;

receive a request signal via the first electrical interface;

determine if the received request signal contains an initial predetermined mode request (PMR);

retrieve status information that indicates whether the light curtain segment is a master or a slave in the one or more cascade-connected light curtain segments;

if the retrieved status information indicates that the light curtain segment is a slave in the string of cascade connected light curtain segments, and the request signal contains the initial PMR;

generate a replica PMR that substantially reproduces the initial PMR, and,

transmit the replica PMR via the proximal electrical interface;

if the retrieved status information indicates that the light curtain segment is a master in the string of cascade connected light curtain segments, and the request signal contains the initial PMR;

select which segments of the one or more cascadable light curtain segments to program based on the request signal,

generate a cascade programming mode command signal (CPMCS) for the selected segments of the one or more cascadable light curtain segments, and,

transmit the CPMCS via at least one of the distal electrical interface and the proximal electrical interface to cause each of the one or more cascade-connected light curtain segments to enter a predetermined mode.

15. The apparatus of claim 14, wherein the predetermined mode comprises a fixed blanking programming mode.

16. The apparatus of claim 14, wherein the predetermined mode comprises a floating blanking programming mode.

17. The apparatus of claim 14, wherein the predetermined mode comprises a reduced resolution programming mode.

18. The apparatus of claim 14, wherein the request signal originates from a remote request generator source that communicates the request signal to at least one of the cascade-connected light curtain segments via a remote communication link.

19. The apparatus of claim 18, wherein the remote communication link is wireless, and wherein the remote request generator source comprises a handheld mobile device presenting a graphical user interface on a display device, the handheld mobile device operable to generate the request signal for transmission in response to user input from an operator.

20. The apparatus of claim 19, wherein the handheld mobile device is configured to initiate a fixed blanking programming mode for a specifically addressed cascade-connected light curtain segment that is selected by the operator using the graphical user interface of the handheld mobile device.