Single phase permanent magnet motor

• US 10,461,590 B2
• Filed: 08/29/2016
• Issued: 10/29/2019
• Est. Priority Date: 08/28/2015
• Status: Expired due to Fees

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Inventors: Li, Yue, Chai, Jie, Zhou, Chui You, Zhang, Tao, Wang, Yong, Li, Yong
• Primary Examiner(s): Gonzalez, Julio C.
• Assistant Examiner(s): Singh, Alexander A
• Application Number:
  US15/249,887
• Publication Number:
  US 20170063180A1
• Time in Patent Office: 1,156 Days
• Field of Search: 310216001, 310216091, 310216093, 310216064
• CPC Class Codes: H02K 1/146 consisting of a generally annular yoke with salient poles
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 19/04 for single-phase current
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 29/03 with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems

Abstract

A single phase permanent magnet motor includes a stator. The stator includes a stator core and windings. The stator core includes a ring portion, tooth bodies extending radially from the ring portion, and a pole shoe extending from a distal end to two circumferential sides of each tooth body. Each pole shoe defines a positioning slot. A center of each positioning slot is offset from a center of symmetry of one adjacent tooth body so that a torque fluctuation of an output torque of the single phase permanent magnet motor during operation is less than 50%. As a result, the motor vibration and noise are small.

Claims

1. A single phase permanent magnet motor comprising:

a stator comprising a stator core and windings wound around the stator core, the stator core comprising a ring portion, a plurality of tooth bodies extending radially from the ring portion, and a pole shoe extending from a distal end to two circumferential sides of each tooth body, a slot formed between each two adjacent pole shoes;

wherein each pole shoe defines a positioning slot, a center of each positioning slot is offset from a center of symmetry of one adjacent tooth body so that a torque fluctuation of an output torque of the single phase permanent magnet motor during operation is less than 50%;

wherein a rotor is rotatable relative to the stator, and the rotor has a plurality of permanent magnetic poles cooperatively with the pole shoes for forming a symmetrical uneven air gap, a width of the slot is greater than zero and less than or equal to two times of a minimum thickness of the symmetrical uneven air gap; and

wherein the rotor comprises an outer circumferential surface of a rotor core defining a plurality of axially extending grooves, the plurality of permanent magnetic poles are arranged on the outer circumferential surface of the rotor core, each groove being located at a junction between two adjacent permanent magnetic poles to reduce magnetic leakage, the plurality of axially extending grooves being arranged to face the positioning slot.

2. The single phase permanent magnet motor of claim 1, wherein the plurality of permanent magnetic poles are arranged along a circumferential direction of the rotor.

3. The single phase permanent magnet motor of claim 2, wherein the tooth bodies extend inwardly from the ring portion, the pole shoes respectively extend from inner ends of the tooth bodies, the rotor is received in a space bounded by the pole shoes, and the windings are wound around the tooth bodies.

4. The single phase permanent magnet motor of claim 3, wherein the positioning slot is defined in an inner circumferential surface of the pole shoe.

5. The single phase permanent magnet motor of claim 3, wherein an outer surface of each permanent magnetic pole is spaced from a central axis of the rotor by a distance progressively decreasing from a circumferential center to two circumferential ends of the outer surface, such that the outer surface of the permanent magnetic pole and an inner circumferential surface of the pole shoe form the symmetrical uneven air gap therebetween that is symmetrical about a center line of the permanent magnetic pole.

6. The single phase permanent magnet motor of claim 5, wherein each permanent magnetic pole is formed by one or more permanent magnet members, or all permanent magnetic poles are formed by a single ring shaped magnetic member.

7. The single phase permanent magnet motor of claim 6, wherein each permanent magnetic member is mounted to an outer circumferential surface of the rotor core.

8. The single phase permanent magnet motor of claim 7, wherein the outer circumferential surface of the rotor core and an inner circumferential surface of the permanent magnet member are located on a same cylindrical surface, and the permanent magnet member has a thickness progressively decreasing from a circumferential center to two circumferential ends of the permanent magnet member.

9. he single phase permanent magnet motor of claim 5, wherein the symmetrical uneven air gap has a maximum thickness that is at least 1.5 times of a minimum thickness of the symmetrical uneven air gap.

10. The single phase permanent magnet motor of claim 5, wherein a radial thickness of the pole shoe progressively decreases in a direction away from the tooth body.

11. The single phase permanent magnet motor of claim 3, wherein each permanent magnetic pole has a uniform thickness, and the outer circumferential surface of the rotor core matches with the permanent magnet pole in shape, the outer surface of the permanent magnetic pole and an inner circumferential surface of the pole shoe form the symmetrical uneven air gap or an even air gap therebetween.

12. The single phase permanent magnet motor of claim 1, wherein the center of each positioning slot is offset from the center of symmetry of one adjacent tooth body by 45 degrees electric angle, and the output torque of the single phase permanent magnet motor has a fluctuation rate of less than 35%.

13. The single phase permanent magnet motor of claim 1, wherein the positioning slot is defined between an outer circumferential surface and an inner circumferential surface of the pole shoe.

14. A single phase permanent magnet motor comprising:

a stator comprising a stator core and windings wound around the stator core, the stator core comprising a ring portion, a plurality of tooth bodies extending radially from the ring portion, and a pole shoe extending from a distal end to two circumferential sides of each tooth body, each pole shoe defining a positioning slot, a center of each positioning slot being offset from a center of symmetry of one adjacent tooth body by 40 to 50 degrees electric angle; and

a rotor rotatable relative to the stator, the rotor comprising a plurality of permanent magnetic poles arranged along a circumferential direction of the rotor, the permanent magnetic poles cooperatively with the pole shoes for forming a symmetrical uneven air gap, a slot is formed between each two adjacent pole shoes, a width of the slot is greater than zero and less than or equal to two times of a minimum thickness of the symmetrical uneven air gap; and

the rotor comprising a plurality of axially extending grooves defined an outer circumferential surface of a rotor core, the plurality of permanent magnetic poles are arranged on the outer circumferential surface of the rotor core, each groove being located at a junction between two adjacent permanent magnetic poles to reduce magnetic leakage, the plurality of axially extending grooves being arranged to face the positioning slot.

15. The single phase permanent magnet motor of claim 14, wherein the tooth bodies extend inwardly from the ring portion, the pole shoes respectively extend from inner ends of the tooth bodies, the rotor is received in a space bounded by the pole shoes.

16. The single phase permanent magnet motor of claim 15, wherein the center of each positioning slot is offset from the center of symmetry of one adjacent tooth body by 45 degrees electric angle, and the output torque of the single phase permanent magnet motor has a fluctuation rate of less than 35%.

17. A single phase permanent magnet motor comprising:

a stator comprising a stator core and windings wound around the stator core, the stator core comprising a ring portion, a plurality of tooth bodies extending radially from the ring portion, and a pole shoe extending from a distal end to two circumferential sides of each tooth body, a slot formed between each two adjacent pole shoes;

wherein each pole shoe defines a positioning slot, a center of each positioning slot is offset from a center of symmetry of one adjacent tooth body by an angle of 40 to 50 degrees electric angle so that a torque fluctuation of an output torque of the single phase permanent magnet motor during operation is less than 50%;

wherein a rotor is rotatable relative to the stator, and the rotor has a plurality of permanent magnetic poles cooperatively with the pole shoes for forming a symmetrical uneven air gap; and

wherein the rotor comprises an outer circumferential surface of a rotor core defining a plurality of axially extending grooves, the plurality of permanent magnetic poles are arranged on the outer circumferential surface of the rotor core, each groove being located at a junction between two adjacent permanent magnetic poles to reduce magnetic leakage, the plurality of axially extending grooves being arranged to face the positioning slot.

18. The single phase permanent magnet motor of claim 17, wherein the symmetrical uneven air gap has a maximum thickness that is at least 1.5 times of a minimum thickness of the symmetrical uneven air gap.

19. The single phase permanent magnet motor of claim 17, wherein the center of each positioning slot is offset from the center of symmetry of one adjacent tooth body by 45 degrees electric angle, and the output torque of the single phase permanent magnet motor has a fluctuation rate of less than 35%.