Light emitting diode sensor device including a contoured structure

• US 10,462,876 B2
• Filed: 05/31/2017
• Issued: 10/29/2019
• Est. Priority Date: 05/31/2017
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Nicholas, Nolan W., Sharma, Saumya, Liu, Yixin
• Primary Examiner(s): Mazumder, Didarul A
• Application Number:
  US15/609,879
• Publication Number:
  US 20180347797A1
• Time in Patent Office: 881 Days
• Field of Search: 257 79, 438 22
• CPC Class Codes: G01J 1/30 using electric radiation detectors
• CPC Class Codes: G01J 1/58 using luminescence generated by light
• CPC Class Codes: G01J 2003/1213 Filters in general, e.g. dichroic, band
• CPC Class Codes: G01J 3/0205 Optical elements not provided otherwise, e.g. optical manifolds, diffusers, windows
• CPC Class Codes: G01J 3/0208 using focussing or collimating elements, e.g. lenses or mirrors; performing aberration correction
• CPC Class Codes: G01J 3/0256 Compact construction
• CPC Class Codes: G01J 3/0262 Constructional arrangements for removing stray light
• CPC Class Codes: G01J 3/10 Arrangements of light sources specially adapted for spectrometry or colorimetry
• CPC Class Codes: G01J 3/42 Absorption spectrometry; Double beam spectrometry; Flicker spectrometry; Reflection spectrometry beam switching arrangements G01J3/08
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 21/643 non-biological material
• CPC Class Codes: G01N 21/783 for analysing gases
• CPC Class Codes: G01N 2201/062 LED's
• CPC Class Codes: H01L 27/144 Devices controlled by radiation
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

A light emitting diode (LED) sensor including a first LED device disposed on a support and configured to emit a radiation, and a second LED device disposed on the support and configured to receive the emitted radiation. A structure is formed on the support, the first LED device, and the second LED device. The structure defines a contoured surface. A material is located adjacently to the contoured surface, wherein the material includes a property adapted to reflect the emitted radiation from the first LED to the second LED. The structure includes an ellipsoid and the contoured surface defines an ellipsoidal surface. First and second foci are defined by the ellipsoid, wherein emitted radiation from the first LED device converges at the first foci and the second foci and is reflected to the second LED device. The device is configured to determine a temperature or a chemical property of an analyte.

Claims

1. A light emitting diode (LED) sensor comprising:

a first LED junction constructed to emit a radiation;

a second LED junction constructed to receive a radiation and provide a detectable electronic response responsive to the received radiation;

a package encapsulating the first LED junction and the second LED junction, wherein the package defines a contoured envelope having a contoured surface; and

a material located adjacently to the contoured surface, wherein the material is constructed to include a property, wherein the property includes reflecting or absorbing and re-emitting the emitted radiation to the second LED, wherein the property includes reflecting an external radiation and preventing the external radiation from being received by the second LED, wherein the material includes a layer that includes a palladium alloy constructed to change optical reflectivity due to hydrogen absorption, and wherein the LED sensor is configured to detect the presence of hydrogen.

2. The LED sensor of claim 1 wherein the package includes an ellipsoid or partial ellipsoid and the contoured surface defines an ellipsoidal surface.

3. The LED sensor of claim 2 wherein the ellipsoid or partial ellipsoid defines a first foci and a second foci, wherein the radiation emitted from the first foci converges at the second foci and wherein a radiation emitter of the first LED junction is placed at the first foci and a radiation receiver of the second LED junction is placed the second foci.

4. A light emitting diode (LED) sensor comprising:

a support;

a first LED device disposed on the support and including a single LED junction constructed to emit a radiation;

a second LED device disposed on the support and including a single LED junction constructed to receive a radiation and provide a detectable electronic response responsive to the received radiation;

a structure formed on the support, the first LED device, and the second LED device, wherein the structure defines a contoured surface; and

a material located adjacently to the contoured surface, wherein the material is constructed to include a property, wherein the property includes reflecting the emitted radiation from the first LED to the second LED, wherein the property includes reflecting an external radiation and preventing at least a portion of the external radiation from being received by the second LED, wherein the material includes a layer constructed to change optical reflectivity due to absorption of an analyte, and wherein the LED sensor is configured to detect the presence of the analyte.

5. The LED sensor of claim 4 wherein the contoured surface and the material cooperate to define an optically sculpted reflector.

6. The LED sensor of claim 5 wherein the first LED emits the radiation having a first wavelength, and the second LED receives the radiation having the first wavelength.

7. The LED sensor of claim 5 wherein the first LED and the second LED each emit a radiation having the same wavelength.

8. The LED sensor of claim 4 wherein the property of the material is adapted to absorb an external radiation and to prevent at least a portion of the external radiation from interfering with a measurement of the analyte.

9. The LED sensor of claim 5 wherein the LED sensor is constructed to detect the presence of a chemical species.

10. The LED sensor of claim 4, wherein the analyte is oxygen, and wherein the sensor is configured to detect the presence of the oxygen.

11. The LED sensor of claim 4, wherein the analyte is a volatile organic compound, and wherein the sensor is configured to detect the presence of the volatile organic compound.

12. A light emitting diode (LED) sensor comprising:

a first LED junction constructed to emit a radiation;

a second LED junction constructed to receive a radiation and provide a detectable electronic response responsive to the received radiation;

a contoured surface; and

a material located adjacently to the contoured surface, wherein the material is constructed to include a property, wherein the property includes reflecting or absorbing and re-emitting the emitted radiation to the second LED, wherein the material includes a color change dye fixed in a gel, and wherein the emitted radiation travels through the gel.

13. The LED sensor of claim 12, wherein the color change dye is a halochromic dye.

14. The LED sensor of claim 12, wherein the color change dye is a thermochromic dye.

15. A light emitting diode (LED) sensor comprising:

a first LED junction constructed to emit a radiation;

a second LED junction constructed to receive a radiation and provide a detectable electronic response responsive to the received radiation;

a contoured surface; and

a material located adjacently to the contoured surface, wherein the material is constructed to include a property, wherein the property includes reflecting or absorbing and re-emitting the emitted radiation to the second LED, and wherein the material includes a chromic sensing material that modulates sensible characteristics of the radiation.

16. The LED sensor of claim 15, wherein the chromic sensing material is halochromic.

17. The LED sensor of claim 15, wherein the chromic sensing material is ionochromic.

18. The LED sensor of claim 15, wherein the chromic sensing material is solvatochromic.

19. The LED sensor of claim 15, wherein the material is constructed to enable permeation of an analyte therethrough to the chromic sensing material.