Penthouse cooling/return air distribution assembly

• US 10,462,934 B2
• Filed: 09/07/2017
• Issued: 10/29/2019
• Est. Priority Date: 09/07/2017
• Status: Active Grant

• Current Assignee: Meta Platforms, Inc. (f/k/a Facebook, Inc.)
• Original Assignee: Meta Platforms, Inc. (f/k/a Facebook, Inc.)
• Inventors: Magarelli, Marco
• Primary Examiner(s): Alvare, Paul
• Application Number:
  US15/698,576
• Publication Number:
  US 20190075684A1
• Time in Patent Office: 782 Days
• Field of Search: 165 802, 62427, 622592
• CPC Class Codes: B60H 1/00021 Air flow details of HVAC devices
• CPC Class Codes: F24F 13/06 Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
• CPC Class Codes: F24F 13/062 having one or more bowls or cones diverging in the flow direction
• CPC Class Codes: H05K 7/20 Modifications to facilitate cooling, ventilating, or heating
• CPC Class Codes: H05K 7/20745 within rooms for removing heat from cabinets, e.g. by air conditioning device

Abstract

A cooling air distribution assembly with a housing having an interior area, and spaced-apart trailing edge portions defining an airflow opening in communication with an interior area. An airflow damper positioned within the housing is moveable relative to the airflow opening to control heated airflow from the interior area. Deflectors on opposing sides of the housing define a mixing area adjacent to the airflow opening. The deflectors have leading ends spaced apart from the housing to define air inlets that receive a cooling airflow into the mixing area. Trailing end portions of the deflectors define a mixed air outlet adjacent to the mixing area. The airflow damper is adjustable relative to the housing to control a temperature of the mixture of the cooling airflow and a portion of the flow of heated air passing through the mixed air outlet.

Claims

1. An air distribution assembly for a server room cooling system, comprising:

an adjustable return air duct assembly configured to receive heated return air from the server room, wherein the return air duct assembly has;

a tubular housing with a leading edge portion connected to sidewalls, wherein each of the sidewalls has a trailing edge portion spaced apart from another trailing edge portion and the sidewalls define a return air opening in communication with an interior area of the housing configured to carry the heated return air; and

an airflow damper being positioned within the housing and moveable relative to the return air opening to block at least a portion of the return air opening and control a flow of the heated return air from the interior area through the return air opening; and

a pair of spaced apart, arcuate cooling air deflectors positioned on opposing sides of the housing and defining a mixing area, wherein the mixing area is between the deflectors and adjacent to the return air opening, the deflectors having leading end portions spaced apart from the sidewalls of the housing to define cooling air inlets configured to receive cooled air from the server room cooling system that flows around the leading edge portion of the housing and to direct the cooled air into the mixing area, the cooling air deflectors having trailing end portions spaced apart from each other and defining a mixed air outlet in communication with the mixing area and configured to direct a mixture of the cooled air and the heated return air into the server room;

wherein the airflow damper is adjustable relative to the housing to control a temperature of the mixture of the cooled air and the heated return air directed into the server room.

2. The air distribution assembly of claim 1 wherein the airflow damper is concentrically positioned and rotatable within the housing relative to the return air opening.

3. The air distribution assembly of claim 1 wherein the airflow damper is a cylindrical member coaxially aligned with the housing and positioned within the interior area, the airflow damper has an elongated damper opening with a variable width along the airflow damper'"'"'s length.

4. The air distribution assembly of claim 1 wherein the trailing edge portions of the housing are flared toward the mixing area.

5. The air distribution assembly of claim 1 wherein the trailing edge portions of the housing are configured to provide at least partially turbulent airflow of the return air into the mixing area.

6. The air distribution assembly of claim 1 wherein the trailing edge portions of the cooling air deflectors are configured to provide at least partially turbulent airflow of the mixed air away from the mixing area toward the server room.

7. The air distribution assembly of claim 1 wherein the leading edge portion of the housing has a noise abating construction to abate noise from the server room cooling system.

8. The air distribution assembly of claim 7 wherein the noise abating construction comprises a plurality of perforations situated on the leading edge portion of the housing, wherein the plurality of perforations are configured to abate the noise.

9. The air distribution assembly of claim 1 wherein the cooling air deflectors each have a plurality of perforations over which air flows to abate noise from the server room.

10. An air distribution assembly, comprising:

an interior air duct assembly having a housing with an interior area, a leading edge portion, and spaced apart trailing edge portions, the spaced apart trailing edge portions defining an airflow opening in communication with the interior area, the interior air duct assembly having an airflow damper positioned within the housing and moveable relative to the airflow opening to control a flow of heated air out of the interior area through the airflow opening; and

deflectors positioned on opposing sides of the housing and defining a mixing area between the deflectors and adjacent to the airflow opening, the deflectors having leading end portions spaced apart from the housing to define air inlets configured to receive an airflow around a portion of the housing and into the mixing area, the deflectors having trailing end portions spaced apart from each other and defining a mixed air outlet in communication with the mixing area and configured to direct a mixture of the airflow and a portion of the flow of the heated air away from the mixed air outlet;

wherein the airflow damper is adjustable relative to the housing to control a temperature of the mixture of the airflow and a portion of the flow of the heated air passing through the mixed air outlet.

11. The air distribution assembly of claim 10 wherein the airflow damper is concentrically positioned and rotatable within the housing relative to the airflow opening.

12. The air distribution assembly of claim 10 wherein the airflow damper is a cylindrical member coaxially aligned with the housing and positioned within the interior area, the airflow damper has an elongated damper opening with an edge of the damper opening that extends along a partial spiral path.

13. The air distribution assembly of claim 10 wherein the trailing edge portions of the housing are configured to provide at least partially turbulent airflow of the heated air into the mixing area.

14. The air distribution assembly of claim 10 wherein the trailing edge portions of the deflectors are configured to provide at least partially turbulent airflow of the mixed air away from the mixing area.

15. The air distribution assembly of claim 10 wherein at least one or more of the leading edge portion and the deflectors has a noise abating construction.

16. The air distribution assembly of claim 15 wherein the noise abating construction comprises a plurality of perforations situated on the deflectors, wherein the plurality of perforations are configured to abate noise from a server room.

17. The air distribution assembly of claim 10 wherein at least one or more of the leading edge portions and the deflectors has a noise abating construction.

18. The air distribution assembly of claim 11 wherein the trailing edge portions of the housing are configured to provide at least partially turbulent airflow of the heated air into the mixing area, and the trailing edge portions of the deflectors are configured to provide at least partially turbulent airflow of the mixed air away from the mixing area.

19. An air distribution assembly for a server room cooling system, comprising:

an adjustable return air duct assembly configured to receive heated return air from a server room, wherein the return air duct assembly has an elongated housing with a closed leading edge portion and arcuate sidewalls, the arcuate sidewalls having spaced apart trailing edge portions defining a return air opening opposite the closed leading edge portion and in communication with an interior area of a housing through which the heated return air from the server room flows, the return air duct assembly having an airflow damper concentrically positioned within the housing and moveable relative to the return air opening to partially or fully block the return air opening and control a heated return airflow out of the housing through the return air opening; and

a pair of spaced apart, arcuate cooling air deflectors positioned on opposing sides of the housing and defining a mixing area between the deflectors and adjacent to the return air opening, the cooling air deflectors having leading end portions spaced apart from the sidewalls of the housing to define cool air inlets configured to receive cooled air flowing around the closed leading edge portion of the housing and to direct the cooled air into the mixing area to mix with the heated return airflow exiting the housing through the return air opening, the cooling air deflectors having a pair of spaced apart trailing end portions defining a mixed air outlet in communication with the mixing area and configured to direct a mixture of the cooled air and the heated return air into the server room;

wherein the airflow damper is adjustable relative to the housing to control an amount of heated return air entering the mixing area to mix with the cooled air to control a temperature of the mixture of the cooled air and the heated return air directed into the server room.

20. The air distribution assembly of claim 19 wherein the housing is a tubular housing and the airflow damper is a cylindrical member coaxially aligned with the housing and positioned within the interior area, the airflow damper has an elongated damper opening with an edge of the damper opening that extends along a partial spiral path.