Endoscopic stapler

• US 10,463,368 B2
• Filed: 01/13/2016
• Issued: 11/05/2019
• Est. Priority Date: 04/10/2015
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kostrzewski, Stanislaw
• Primary Examiner(s): Valvis, Alexander M
• Assistant Examiner(s): Gerth, Katie L
• Application Number:
  US14/994,228
• Publication Number:
  US 20160296226A1
• Time in Patent Office: 1,392 Days
• Field of Search: 2271761
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

A surgical stapler is described herein which includes a shaft portion and a tool assembly supported on a distal end of the shaft portion. The tool assembly includes an anvil and a cartridge body which rotatably supports a plurality of staples within notches. At least one firing cam is provided to sequentially to engage and rotate each of the staples to fire the staples from the cartridge body. Each of the staples includes first and second legs axially offset from each other and interconnected by an intermediate portion. At least one firing cam is provided to sequentially to engage and rotate each of the staples to fire the staples from the cartridge body. The at least one firing cam includes axially offset cam members.

Claims

1. A surgical stapler comprising:

a shaft portion defining a longitudinal axis;

a tool assembly supported on a distal end of the shaft portion, the tool assembly including an anvil and a cartridge assembly, the cartridge assembly including a cartridge body having at least one leg defining a plurality of notches, and a plurality of staples, each of the plurality of staples having an intermediate portion interconnecting first and second staple legs wherein the intermediate portion of each of the plurality of staples is rotatably supported within a respective one of the plurality of notches and has a first end connected to the first leg and a second end connected to the second leg, wherein the first end of the intermediate portion is positioned distally of the second end of the intermediate portion; and

at least one firing cam including a distal end defining a cam member having first and second cam surfaces, the first cam surface positioned distally of the second cam surface, the cam member being movable within the tool assembly to move the first and second cam surfaces into sequential engagement with the first and second staple legs, respectively, of each of the plurality of staples, wherein engagement between the cam member and the first and second staple legs of each of the plurality of staples effects rotational movement of each of the plurality of staples about an axis defined by the intermediate portion that is transverse to the longitudinal axis within the respective one of the plurality of notches to fire each of the plurality of staples from the cartridge body.

2. The surgical stapler according to claim 1, wherein each notch of the plurality of notches is configured to rotatably support one of the staples of the plurality of staples.

3. The surgical stapler according to claim 1, wherein the at least one leg of the cartridge body defines a plurality of cutouts, each of the plurality of cutouts being spaced from adjacent notches of the plurality of notches and being configured to receive a first portion of the intermediate portion of one of the staples of the plurality of staples.

4. The surgical stapler according to claim 1, wherein the intermediate portion of each of the staples is S-shaped and includes a distal U-shaped portion that is configured to be received in a respective one of the cutouts of the plurality of cutouts on the at least one leg of the cartridge body.

5. The surgical stapler according to claim 1, wherein each of the notches of the plurality of notches is configured to rotatably receive a proximal portion of the intermediate portion of a respective one of the staples of the plurality of staples.

6. The surgical stapler according to claim 1, wherein the first and second staple legs of each of the staples of the plurality of staples has a curved configuration, wherein each of the first and second staple legs defines a D-shape when formed against the anvil.

7. The surgical stapler according to claim 5, wherein each notch of the plurality of notches includes a cylindrical slot that is configured to receive the proximal portion of the intermediate portion of a respective one of the staples of the plurality of staples in a snap-fit manner.

8. The surgical stapler according to claim 1, wherein the at least one leg of the cartridge body includes two spaced legs, the plurality of notches being spaced axially along each of the two spaced legs, and each of the plurality of notches rotatably supporting one of the staples of the plurality of staples.

9. The surgical stapler according to claim 8, further including first and second cartridge channels, each of the first and second cartridge channels having a distal end defining a U-shaped member, each of the two spaced legs of the cartridge body being secured within a respective one of the U-shaped members.

10. The surgical stapler according to claim 9, wherein the at least one firing cam includes first and second firing cams, each of the cam members of the first and second firing cams having a U-shape and being positioned about one of the two spaced legs of the cartridge body and within the U-shaped member of one of the first and second cartridge channels.

11. The surgical stapler according to claim 10, further including a pivot member pivotably secured to the distal end of the shaft portion and fixedly secured to each of the first and second cartridge channels.

12. The surgical stapler according to claim 11, further including a first articulation link having a distal end secured to a proximal end of the first cartridge channel and a second articulation link having a distal end secured to a proximal end of the second cartridge channel, the first and second articulation links being axially movable to effect axial movement of the first and second cartridge channels in relation to each other to pivot the pivot member in relation to the shaft portion.

13. The surgical stapler according to claim 12, further including a pivotable articulation member interconnecting the first articulation link to the second articulation link such that movement of the first articulation link in one direction effects movement of the second articulation link in an opposite direction.

14. The surgical stapler according to claim 1, wherein each of the first and second staple legs of each of the staples has a tapered tip.

15. The surgical stapler according to claim 1, wherein each of the at least one leg of the cartridge body includes a plurality of dimples, each of the plurality of dimples being positioned to engage one of the first and second legs of one of the staples of the plurality of staples to stabilize the staple on the cartridge body.