Method for detecting a low water level in a washing machine appliance

• US 10,465,324 B1
• Filed: 05/31/2018
• Issued: 11/05/2019
• Est. Priority Date: 05/31/2018
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Inventors: Dillon, Nicholas Matthew, Leonard, Ryan Ellis, Hettinger, Stephen Edward, Scheckelhoff, Ryan James
• Primary Examiner(s): Hartman, Jr., Ronald D
• Application Number:
  US15/993,685
• Time in Patent Office: 523 Days
• CPC Class Codes: D06F 21/06 about a vertical axis
• CPC Class Codes: D06F 2103/02 Characteristics of laundry or load
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2105/02 Water supply
• CPC Class Codes: D06F 33/34 of water filling
• CPC Class Codes: D06F 34/14 Arrangements for detecting or measuring specific parameters
• CPC Class Codes: D06F 34/28 Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress
• CPC Class Codes: D06F 37/00 Details specific to washing machines covered by groups D06F21/00 - D06F25/00
• CPC Class Codes: D06F 39/087 Water level measuring or regulating devices
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/2633 Washing, laundry
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

A washing machine appliance includes a wash tub defining a wash chamber for receipt of a load of articles for washing and a water control valve for regulating a flow of water from a water supply into the wash chamber. A controller is configured for detecting a low water level in the wash chamber, e.g., due to a low water supply pressure, by obtaining a target volume and a fill volume; obtaining an underfill limit based at least in part on the fill volume; obtaining a tub water level after attempting to fill to the target volume; obtaining a new fill level if the tub water level is less than the underfill limit; and filling the wash tub to the new fill level.

Claims

1. A washing machine appliance comprising:

a cabinet;

a wash tub positioned within the cabinet and defining a wash chamber for receipt of a load of articles for washing;

a water control valve for regulating a flow of water from a water supply into the wash chamber; and

a controller operably coupled to the water control valve, the controller being configured for;

obtaining a target volume;

operating a valve to fill the wash tub to the target volume;

obtaining a tub water level;

obtaining a fill volume;

obtaining an underfill limit based at least in part on the fill volume;

determining that the tub water level is less than the underfill limit;

obtaining a new fill level based at least in part on the target volume in response to determining that the tub water level is less than the underfill limit; and

filling the wash tub to the new fill level.

2. The washing machine appliance of claim 1, wherein obtaining the target volume comprises:

performing a dry load sense procedure to determine a size of the load;

performing a wet load sense procedure to determine a type of the load; and

determining the target volume based on the size and the type of the load.

3. The washing machine appliance of claim 1, wherein obtaining the underfill limit comprises using the following equation:

lvl_limit=α

·

V_Fill−

β

where;

lvl_limit=the underfill limit;

α

=a fill volume coefficient;

V_Fill=the fill volume; and

β

=a minimum fill level intercept coefficient.

4. The washing machine appliance of claim 3, wherein the fill volume coefficient (α

) is substantially equivalent to 0.4611 and the minimum fill level intercept coefficient (β

) is substantially equivalent to 1.6137.

5. The washing machine appliance of claim 1, comprising:

a pressure sensor operably coupled to the wash tub, and wherein obtaining the tub water level comprises measuring the tub water level using the pressure sensor.

6. The washing machine appliance of claim 5, wherein the pressure sensor is positioned at a sidewall of the wash tub.

7. The washing machine appliance of claim 1, wherein obtaining the new fill level comprises using the following equation:

lvl_fill=γ

·

V_Targ−

θ

where;

lvl_fill=the new fill level;

γ

=a target volume coefficient;

V_Targ=the target volume; and

θ

=a minimum target level intercept coefficient.

8. The washing machine appliance of claim 7, wherein the target volume coefficient (γ

) and the minimum target level intercept coefficient (θ

) are substantially equivalent to 0.4611.

9. The washing machine appliance of claim 1, wherein the underfill limit and the new fill level are measured in inches of water.

10. The washing machine appliance of claim 1, wherein the washing machine appliance is a top load washing machine appliance.

11. A method for filling a washing machine appliance, the washing machine appliance comprising a wash tub and a water control valve for regulating a flow of water into the wash tub, the method comprising:

obtaining a target volume;

operating a valve to fill the wash tub to the target volume;

obtaining a tub water level;

obtaining a fill volume;

obtaining an underfill limit based at least in part on the fill volume;

determining that the tub water level is less than the underfill limit;

obtaining a new fill level based at least in part on the target volume in response to determining that the tub water level is less than the underfill limit; and

filling the wash tub to the new fill level.

12. The method of claim 11, wherein obtaining the target volume comprises:

performing a dry load sense procedure to determine a size of the load;

performing a wet load sense procedure to determine a type of the load; and

determining the target volume based on the size and the type of the load.

13. The method of claim 11, wherein obtaining the underfill limit comprises using the following equation:

lvl_limit=α

·

V_Fill−

β

where;

lvl_limit=the underfill limit;

α

=a fill volume coefficient;

V_Fill=the fill volume; and

β

=a minimum fill level intercept coefficient.

14. The method of claim 13, wherein the fill volume coefficient (α

) is substantially equivalent to 0.4611 and the minimum fill level intercept coefficient (β

) is substantially equivalent to 1.6137.

15. The method of claim 11, wherein the washing machine appliance comprises:

a pressure sensor operably coupled to the wash tub, and wherein obtaining the tub water level comprises measuring the tub water level using the pressure sensor.

16. The method of claim 15, wherein the pressure sensor is positioned at a sidewall of the wash tub.

17. The method of claim 11, wherein obtaining the new fill level comprises using the following equation:

lvl_fill=γ

·

V_Targ−

θ

where;

lvl_fill=the new fill level;

γ

=a target volume coefficient;

V_Targ=the target volume; and

θ

=a minimum target level intercept coefficient.

18. The method of claim 17, wherein the target volume coefficient (γ

) and the minimum target level intercept coefficient (θ

) are substantially equivalent to 0.4611.

19. The method of claim 11, wherein the underfill limit and the new fill level are measured in inches of water.

20. The method of claim 11, wherein the washing machine appliance is a top load washing machine appliance.