Apparatus and method for applying asphalt binder compositions including void reducing asphalt membrane compositions for paving applications

• US 10,465,345 B2
• Filed: 10/18/2017
• Issued: 11/05/2019
• Est. Priority Date: 03/10/2015
• Status: Active Grant

• Current Assignee: Heritage Research Group, LLC
• Original Assignee: Heritage Research Group
• Inventors: Exline, Marvin Keller, Cunningham, James Joseph, Kriech, Anthony J.
• Primary Examiner(s): Tadesse, Yewebdar T
• Application Number:
  US15/787,427
• Publication Number:
  US 20180038056A1
• Time in Patent Office: 748 Days
• Field of Search: 118305, 118323, 118313-315, 239146, 239157, 239159, 239163, 239166, 404 94, 404111, 15 78
• CPC Class Codes: B05B 12/04 for sequential operation or multiple outlets
• CPC Class Codes: B05B 13/005 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
• CPC Class Codes: B05D 1/02 performed by spraying
• CPC Class Codes: B05D 1/38 with intermediate treatment intermediate treatment per se B05D3/00
• CPC Class Codes: B05D 3/048 for cooling
• CPC Class Codes: B05D 3/108 Curing
• CPC Class Codes: B05D 5/005 Repairing damaged coatings
• CPC Class Codes: E01C 11/005 Methods or materials for repairing pavings E01C7/35 takes precedence; for concrete coverings E01C7/147; for bituminous coverings E01C7/187; devices for repair works E01C23/06; repairing bridge floorings E01D22/00
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E01C 19/006 by laser or ultrasound
• CPC Class Codes: E01C 19/176 Spraying or throwing elements, e.g. nozzles; Arrangement thereof or supporting structures therefor, e.g. spray-bars
• CPC Class Codes: E01C 23/06 Devices or arrangements for working the finished surface working freshly laid paving E01C19/42 - E01C19/44, E01C23/02; mining picks E21C35/18; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road

Abstract

An apparatus for applying an asphalt binder composition to a roadway during construction or repair of an asphalt pavement which apparatus include: a mobile vehicle having a chassis extending in a longitudinal direction which longitudinal direction is aligned with a forward/rearward direction of travel of said mobile vehicle; at least one storage tank supported on the chassis containing an asphalt binder composition; and at least one spray nozzle configured to dispense the asphalt binder composition from the at least one storage tank in a longitudinal strip or band having a width that is no greater that a width of the asphalt binder composition dispensed by one of the at least one spray nozzle. The at least one spray nozzle can include a plurality of spray nozzles that are coupled to a common spray bar. According to one embodiment the asphalt binder composition is a void reducing asphalt membrane composition that is provided between adjacent asphalt pavement passes.

Claims

1. An apparatus for applying an asphalt binder composition to a roadway, the apparatus comprising:

a mobile vehicle having a chassis extending in a longitudinal direction, such that the longitudinal direction is aligned with a forward/rearward direction of travel of said mobile vehicle;

at least one storage tank containing the asphalt binder composition, said asphalt binder composition comprising an asphaltic material; and

an asphalt binder spraying system comprising a plurality of spray nozzles aligned substantially linearly in the longitudinal direction, wherein the plurality of spray nozzles are configured to dispense the asphalt binder composition in a downward direction to form a longitudinal strip or band onto the roadway,

wherein the plurality of spray nozzles are coupled to a common spray bar.

2. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the plurality of spray nozzles are individually configured so that they do not all dispense the same amount of the asphalt binder composition.

3. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the plurality of spray nozzles do not all dispense the asphalt binder composition in the same individual widths.

4. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, further comprising at least one air knife system for containing airborne asphalt webbing.

5. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, further comprising at least one guidance system for guiding movement of the mobile vehicle or guiding a position of the plurality of spray nozzles.

6. The apparatus for applying an asphalt binder composition to a roadway according to claim 5, wherein the at least one guidance system comprises a laser guidance system or a GPS guidance system.

7. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, further comprising a transverse spray bar having a plurality of other nozzles which is separate from the asphalt binder spraying system and is mounted to the chassis so as to extend in a transverse direction which is orthogonal to the longitudinal direction.

8. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the at least one storage tank is supported on the chassis.

9. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the apparatus further comprises at least one of a heater or an agitator.

10. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the strip or band has a width of about 4 to about 24 inches.

11. The apparatus for applying an asphalt binder composition to a roadway according to claim 1, wherein the asphalt binder composition comprises a void reducing asphalt membrane composition.