Drilling rig with self-elevating drill floor

• US 10,465,377 B2
• Filed: 04/06/2018
• Issued: 11/05/2019
• Est. Priority Date: 02/24/2016
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Konduc, Kameron Wayne, Jakobsohn, Elijah, Winter, Brian Daniel
• Primary Examiner(s): Ford, Gisele D
• Application Number:
  US15/947,342
• Publication Number:
  US 20180251970A1
• Time in Patent Office: 578 Days
• CPC Class Codes: B66F 3/46 Combinations of several jacks with means for interrelating lifting or lowering movements
• CPC Class Codes: E04B 1/3511 Lift-slab; characterised by a purely vertical lifting of floors or roofs or parts thereof
• CPC Class Codes: E04B 1/3522 characterised by raising a structure and then adding structural elements under it E04B1/3511, E04B1/3516, E04B1/3533 take precedence
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts

Abstract

The present disclosure, in one or more embodiments, relates to a drilling rig with a self-elevating drill floor. The drilling rig may have one or more jacking systems that may operate to raise the drill floor. The one or more jacking systems may raise the drill floor to a height sufficient to accommodate a substructure such as a substructure box. A substructure box may be placed, and the one or more jacking systems may lower the drill floor onto the substructure box. Substructure boxes may be placed beneath the drill floor, using the one or more jacking systems, until a desired drill floor height is reached. In some embodiments, the one or more jacking systems may additionally operate to move the drilling rig, for example between adjacent wells on a pad drilling site. The jacking systems may operate to move the drilling rig using walking feet or another mechanism.

Claims

1. A drilling rig with a self-elevating drill floor, the drilling rig comprising:

a mast;

a drill floor supporting the mast;

a substructure comprising one or more columns of substructure boxes; and

a jacking system comprising a telescoping cylinder and a skid movement mechanism, the jacking system configured to;

using the telescoping cylinder, raise the drill floor such that one or more substructure boxes may be inserted beneath the drill floor; and

using the skid movement mechanism, skid the drilling rig in each of a latitudinal and a longitudinal direction.

2. The drilling rig of claim 1, wherein the one or more substructure boxes comprises a C-shaped substructure box configured for placement around the jacking system while the jacking system is in place.

3. The drilling rig of claim 1, wherein the jacking system is configured to raise the drill floor by coupling to a lowermost box of the substructure boxes in a respective column of the one or more columns, and raising the drill floor and substructure a distance off of the ground surface.

4. The drilling rig of claim 1, wherein the jacking system further comprises at least one of a support bar and a saddle, the jacking system configured for coupling to a substructure box to raise the substructure.

5. The drilling rig of claim 1, wherein at least a portion of the substructure boxes comprise a pivotable support bar and the pivotable support bar is hydraulically actuated.

6. The drilling rig of claim 5, wherein the pivotable support bar is configured to pivot between a lifting position for raising the substructure and a coupling position for coupling to a second substructure box.

7. The drilling rig of claim 1, wherein at least a portion of the plurality of substructure boxes comprise a pivotable saddle and the pivotable saddle is hydraulically actuated.

8. The drilling rig of claim 7, wherein the pivotable saddle is configured to pivot between a lifting position for raising the substructure and a coupling position for coupling to a second substructure box.

9. The drilling rig of claim 1, wherein the skid movement mechanism comprises a bearing plate.

10. The drilling rig of claim 9, further comprising a bearing between the bearing plate and the telescoping cylinder providing for relative movement therebetween.

11. The drilling rig of claim 10, wherein the skid movement mechanism is configured to move the rig from one wellbore location to another.

12. The drilling rig of claim 1, wherein the substructure boxes comprise a first engagement system for engaging adjacent substructure boxes and the jacking system comprises a second engagement mechanism for engaging the substructure boxes.

13. The drilling rig of claim 12, wherein the second engagement mechanism is the same as the first engagement mechanism.

14. The drilling rig of claim 13, wherein the first and second engagement mechanisms comprise a support bar and a saddle.