Well-bore generator

• US 10,465,651 B2
• Filed: 05/09/2017
• Issued: 11/05/2019
• Est. Priority Date: 11/28/2016
• Status: Active Grant

• Current Assignee: Disposal Power Systems, Inc.
• Original Assignee: Disposal Power Systems, Inc.
• Inventors: Herl, Drue
• Primary Examiner(s): Gugger, Sean
• Application Number:
  US15/590,413
• Publication Number:
  US 20180149133A1
• Time in Patent Office: 910 Days
• CPC Class Codes: E21B 43/162 Injecting fluid from longitudinally spaced locations in injection well
• CPC Class Codes: F03B 13/02 Adaptations for drilling wells
• CPC Class Codes: F03B 13/10 Submerged units incorporating electric generators or motors
• CPC Class Codes: F03B 17/061 with rotation axis substantially in flow direction
• CPC Class Codes: F03G 7/04 using pressure differences or thermal differences occurring in nature F03G7/06 takes precedence
• CPC Class Codes: H02K 7/1807 Rotary generators H02K7/006 takes precedence
• CPC Class Codes: Y02E 10/20 Hydro energy

Abstract

Disclosed is a system for generating energy. The system is incorporated into a disposal or injection well. A conduit is extended down in the well from the surface. Water disposed in the well is used to drive some sort of mechanical-energy creating device that has an axis that runs up the wellbore. The device is used to turn a shaft that extends up in the well, and is used to either generate electrical power, or be used for some mechanical purpose outside the wellbore.

Claims

1. A system for use in a wellbore including an internal casing, the internal casing extending down from a location near a surface level, past a ground-water level, and into the wellbore in a formation, the system comprising:

a fluid-delivery system configured to receive a disposal fluid from a fluid source, and deliver the disposal fluid into an upper portion of a conduit, the conduit being coaxially inside, and extending down from the surface level into the internal casing;

a valve included in the fluid-delivery system, the valve controlling a rate of flow of the disposal fluid into the conduit and establish a height of a column of disposal fluid above a fluid-receiving device located inside the conduit below the valve;

a coaxial space defined between an outside surface of the conduit and inside surfaces of the internal casing;

a sealing member having upper and lower surfaces, the sealing member being located vertically below the valve in the wellbore, the sealing member being in the coaxial space, the conduit passing through the sealing member, an exit opening at a lower end of the conduit, the exit opening allowing for the passage of the fluid into the formation once the fluid has passed through the conduit, the lower surface of the sealing member being positioned such that the lower surface of the sealing member is pressurized by formation fluids existing below the sealing member, the sealing member preventing back flow of hydrocarbons into the coaxial space;

the fluid-receiving device receiving the fluid and generating rotational mechanical energy at a speed at least in part due to the height of the column of disposal fluid established, the system configured to expel the fluid at a depth substantially below the ground water level;

a mechanical-energy utilization system, the utilization system configured to use the rotational mechanical energy created in a location outside of the wellbore.

2. The system of claim 1 wherein the fluid-receiving device includes a helical rotor.

3. The system of claim 2 wherein the helical rotor imparts rotation into a shaft which extends up in the wellbore to the surface level where the rotational mechanical energy is converted into electrical energy.

4. The system of claim 1 wherein the fluid-receiving device comprises an impeller.

5. The system of claim 4 wherein the impeller imparts rotation into a shaft which extends up in the wellbore to the surface level where the rotational mechanical energy is converted into electrical energy.

6. The system of claim 4 wherein the rotational mechanical energy created by the impeller is converted into electrical energy at a location in the wellbore below the surface level.

7. The system of claim 6 wherein the electrical energy is delivered from the wellbore to the surface area using an electrical conduit.

8. The system of claim 1 wherein the mechanical-energy utilization system is a generator at the surface level, the generator receiving the rotational-mechanical energy from a shaft that extends up the wellbore from the fluid-receiving device, the shaft being mechanically coupled above-ground to the generator, the generator converting the rotational-mechanical energy into electrical energy for use outside the wellbore.

9. The system of claim 8 wherein the mechanical energy in the shaft is directly introduced into and directly drives the generator, the generator operating on substantially the same rotational axis as the shaft.

10. The system of claim 9 wherein the generator uses a permanent magnet motor drive head which is driven by the rotation of the rod inside of a stator.

11. The system of claim 8 wherein the mechanical energy from the shaft is introduced, above ground, into a rotational-energy-transfer system, the rotational-energy-transfer system driving the generator, the generator operating on a different rotational axis than does the shaft.

12. The system of claim 1 wherein:

the casing, at an upper portion, is coaxially included inside a primary casing lined with concrete the primary casing extending substantially below the ground water level;

the rod extends up through a well head before encountering the generator;

and;

the coaxial space above the sealing member is filled with packer fluid, the packer fluid applying a downward force onto the sealing member, the downward force being due to the weight of the packer fluid, the downward force acting against an upward force applied to the sealing member minimizing any pressure differential created vertically in the sealing member, the upward force being due to pressures existing in formation fluids below the sealing member.

13. A system for generating energy using a wellbore made into a formation to a depth below a ground water level, the system comprising:

a fluid source;

a valve above ground between the fluid source and a fluid-receiving device located in the wellbore, the fluid-receiving device receiving fluid travelling downward inside a conduit inside the wellbore, and generating rotational mechanical energy inside the wellbore, the valve controlling a flow rate of the fluid to set the mechanical energy generated, the valve further being configured to establish a height of a column of the fluid;

a mechanical-energy utilization system, the utilization system comprising one of;

(i) a mechanical to electrical conversion device for converting the mechanical energy into electrical power for consumption; and

(ii) a mechanical energy consumption arrangement configured to use the rotational mechanical energy generated in the wellbore for some mechanical application in a location outside the wellbore; and

a fluid outlet from the conduit, the outlet being located substantially below the ground water level and thus substantially limiting exposure to any ground water, the fluid outlet injecting the fluid into a high-pressure hydrocarbon level in the formation.

14. The system of claim 13 wherein the conduit extends down from a location near a surface level into the wellbore in the formation, and a coaxial space is defined between an outside surface of the conduit and an inside, substantially cylindrical surface of a wellbore casing, the casing and conduit both extending down past the groundwater level into the high-pressure hydrocarbon level in the well, and the coaxial space is sealed off above the fluid outlet.

15. A method for generating energy comprising:

selecting one of a disposal and injection well made into a formation;

extending a conduit down inside the selected well;

locating a mechanical-energy generating device in the conduit to create mechanical rotation of a shaft in the conduit upon the introduction of a waste-water fluid down into the conduit;

establishing a column of the waste-water fluid in the conduit at a location above the mechanical-energy generating device using a valve;

sealing off the well outside of the conduit against an upward force created by hydrocarbon induced pressure in the formation, the sealing off occurring at a vertical position;

controlling the speed of the mechanical-energy generating device by using the valve to determine the height of the column of the waste-water fluid; and

receiving the column of the waste-water fluid through the mechanical-energy generating device when the column of the waste-water fluid has reached a height which establishes hydrostatic pressures sufficient to overcome a hydrocarbon pressure existing below the mechanical-energy generating device; and

generating electrical energy using the mechanical rotation of the shaft for use outside of the selected well.

16. The method of claim 15 comprising:

providing a static column of fluid in a space outside of the conduit above the vertical position to counter the upward force created by the hydrocarbon induced pressure.

17. The method of claim 16 wherein the vertical position is below the mechanical-energy generating device and at or below an outlet at a lower portion of the conduit.