Heat exchanger coating

• US 10,465,998 B2
• Filed: 10/29/2014
• Issued: 11/05/2019
• Est. Priority Date: 11/20/2013
• Status: Active Grant

• Current Assignee: Valeo Systemes Thermiques (Valeo SE)
• Original Assignee: Valeo Systemes Thermiques (Valeo SE)
• Inventors: Casenave, Christian, Busson, Francois, Philippe, Maryse, Prevost, Jean-Christophe
• Primary Examiner(s): Ciric, Ljiljana V.
• Application Number:
  US15/037,458
• Publication Number:
  US 20160370132A1
• Time in Patent Office: 1,833 Days
• CPC Class Codes: B60H 3/0092 in the interior of the HVAC unit, e.g. by spraying substances inside the unit
• CPC Class Codes: C08K 2003/2227 of aluminium
• CPC Class Codes: C09D 5/00 Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced electrically insulating plastics, resins or waxes H01B3/30; Filling pastes
• CPC Class Codes: C09D 5/08 Anti-corrosive paints
• CPC Class Codes: C09D 5/082 characterised by the anti-corrosive pigment
• CPC Class Codes: C09D 5/14 Paints containing biocides, e.g. fungicides, insecticides or pesticides C09D5/16 takes precedence
• CPC Class Codes: C09D 7/61 inorganic
• CPC Class Codes: C09D 7/65 macromolecular C09D7/41-C09D7/48 take precedence
• CPC Class Codes: F25B 39/00 Evaporators; Condensers
• CPC Class Codes: F25B 39/02 Evaporators
• CPC Class Codes: F25B 47/003 for preventing corrosion
• CPC Class Codes: F28F 19/02 by using coatings, e.g. vitreous or enamel coatings
• CPC Class Codes: F28F 19/04 of rubber; of plastics material; of varnish
• CPC Class Codes: F28F 19/06 of metal
• CPC Class Codes: F28F 21/084 from aluminium or aluminium alloys
• CPC Class Codes: F28F 2245/02 hydrophilic

Abstract

A heat exchanger for an air-conditioning circuit of a vehicle. The heat exchanger enables heat exchange between fluids and has a surface in contact with one of the fluids. The surface is formed from aluminum and/or from aluminum alloy. The surface is coated with an alumina layer and a reinforcing layer. The reinforcing layer includes an organic substance and a mineral substance. The organic substance includes at least one polymer and the mineral substance is capable of reacting with the aluminum in order to form an anticorrosion material.

Claims

1. A heat exchanger for an air-conditioning circuit of a vehicle, said heat exchanger enabling heat exchange between a first fluid and a second fluid and comprising:

a surface in contact with at least one of said first fluid and said second fluid, said surface being formed from at least one material selected from the group consisting of aluminum and aluminum alloy,

wherein said surface is coated with an alumina layer and a reinforcing layer,

wherein said reinforcing layer comprises;

an organic substance including at least one polymer; and

a mineral substance capable of reacting with the aluminum to form an anticorrosion material and

wherein said mineral substance capable of reacting with the aluminum allows for regeneration of the alumina layer coated on said surface.

2. The heat exchanger as claimed in claim 1, wherein said mineral substance capable of reacting with the aluminum allows for filling in surface irregularities of at least one selected from the group consisting of the surface and the alumina layer.

3. The heat exchanger as claimed in claim 1, wherein said mineral substance capable of reacting with the aluminum comprises from at least one material selected from the group consisting of a chromium-based substance and a fluoride-based substance.

4. The heat exchanger as claimed in claim 1, wherein from at least one material selected from the group consisting of said organic substance and said mineral substance provide said reinforcing layer with from at least one property selected from the group consisting of hydrophilic properties and antimicrobial properties.

5. The exchanger as claimed in claim 4, wherein said organic substance occupies between 50% and 80% of said reinforcing layer.

6. The exchanger as claimed in claim 5, wherein said mineral substance occupies between 20% and 50% of said reinforcing layer.

7. The heat exchanger as claimed in claim 1, wherein said reinforcing layer additionally comprises at least one corrosion inhibitor.

8. The heat exchanger as claimed in claim 1, wherein said reinforcing layer additionally comprises at least one antimicrobial substance.

9. The heat exchanger as claimed in claim 1, wherein said reinforcing layer weighs between 0.5 and 1.5 g per 1 m² of said surface.

10. The heat exchanger as claimed in claim 1, wherein said heat exchanger comprises one face having a first surface and a second surface opposite to the first surface, a first portion of said reinforcing layer covering the first surface having a thickness greater than the thickness of a second portion of said reinforcing layer covering the second surface.

11. The heat exchanger as claimed in claim 1, wherein the heat exchanger is an evaporator.

12. A heat exchanger for an air-conditioning circuit of a vehicle, said heat exchanger enabling heat exchange between a first fluid and a second fluid and comprising:

a first surface in contact with said first fluid and being formed from at least one material selected from the group consisting of aluminum and-aluminum alloy; and

a second surface in contact with said second fluid and being formed from at least one material selected from the group consisting of aluminum and-aluminum alloy,

wherein said first surface and said second surface are opposite surfaces of a face in the heat exchanger and are coated with an alumina layer and a reinforcing layer,

wherein said reinforcing layer comprises a mineral substance capable of regenerating said alumina layer, and

wherein a first portion of said reinforcing layer covering the first surface has a thickness greater than the thickness of a second portion of said reinforcing layer covering the second surface.

13. A heat exchanger for an air-conditioning circuit of a vehicle, said heat exchanger enabling heat exchange between a refrigerant and an external air flow and comprising:

a first surface in contact with said external air flow and being formed from at least one material selected from the group consisting of aluminum and-aluminum alloy; and

a second surface in contact with said refrigerant and being formed from at least one material selected from the group consisting of aluminum and-aluminum alloy,

wherein said first surface and said second surface are coated with an alumina layer and a reinforcing layer,

wherein said reinforcing layer comprises a mineral substance capable of regenerating said alumina layer, and

wherein a first portion of said reinforcing layer covering the first surface in contact with said external air flow has a thickness greater than the thickness of a second portion of said reinforcing layer covering the second surface in contact with said refrigerant.