Capacitive toner level sensor

• US 10,466,617 B2
• Filed: 12/19/2017
• Issued: 11/05/2019
• Est. Priority Date: 12/19/2017
• Status: Active Grant

• Current Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Original Assignee: Lexmark International Incorporated (Ninestar Corporation)
• Inventors: Tonges, Jeffrey Lawrence, Mattingly, Brad Edward, Gayne, Jarrett Clark, Trebolo, Ann Marie, Cavill, Gregory Alan
• Primary Examiner(s): Bolduc, David J
• Application Number:
  US15/846,642
• Publication Number:
  US 20190187585A1
• Time in Patent Office: 686 Days
• CPC Class Codes: G01F 23/263 by measuring variations in capacitance of capacitors
• CPC Class Codes: G03G 15/0856 Detection or control means for the developer level
• CPC Class Codes: G03G 15/086 the level being measured by electro-magnetic means
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 21/12 Toner waste containers

Abstract

A toner container according to one example embodiment includes a housing having a reservoir for holding toner. A first electrode and a second electrode are positioned on the housing. The first electrode and the second electrode form a capacitor having a capacitance that changes in response to a change in an amount of toner in the reservoir between the first electrode and the second electrode. The first electrode includes a first rod and the second electrode includes a second rod spaced from the first rod.

Claims

1. A toner container, comprising:

a housing having a reservoir for holding toner; and

a first electrode and a second electrode positioned on the housing, the first electrode and the second electrode form a capacitor having a capacitance that changes in response to a change in an amount of toner in the reservoir between the first electrode and the second electrode, the first electrode includes a first rod and a second rod electrically connected to the first rod, the second electrode includes a third rod and a fourth rod electrically connected to the third rod, the third rod is parallel to the first rod and is spaced radially from the first rod relative to a longitudinal axis of the first rod, the fourth rod is parallel to the second rod and is spaced radially from the second rod relative to a longitudinal axis of the second rod,

wherein the first, second, third and fourth rods are each positioned within the reservoir,

wherein the first electrode includes a first connecting segment positioned within the reservoir electrically connecting the first rod and the second rod.

2. The toner container of claim 1, wherein the second electrode includes a second connecting segment positioned within the reservoir electrically connecting the third rod and the fourth rod.

3. The toner container of claim 2, wherein a distance between the first connecting segment and the second connecting segment is no less than a distance between the first rod and the third rod and no less than a distance between the second rod and the fourth rod.

4. The toner container of claim 1, wherein the first rod is parallel to the second rod.

5. The toner container of claim 1, wherein the first rod is formed continuously with the second rod.

6. The toner container of claim 5, wherein the third rod is formed continuously with the fourth rod.

7. The toner container of claim 1, wherein the first and second rods are formed from a first common, electrically conductive wire.

8. A toner container, comprising:

a housing having a reservoir for holding toner; and

a first electrode and a second electrode positioned on the housing, the first electrode and the second electrode form a capacitor having a capacitance that changes in response to a change in an amount of toner in the reservoir between the first electrode and the second electrode, the first electrode includes a first rod and a second rod electrically connected to the first rod, the second electrode includes a third rod and a fourth rod electrically connected to the third rod, the third rod is parallel to the first rod and is spaced radially from the first rod relative to a longitudinal axis of the first rod, the fourth rod is parallel to the second rod and is spaced radially from the second rod relative to a longitudinal axis of the second rod,

wherein the third rod is positioned closer to the first rod than the third rod is to the second rod, and the fourth rod is positioned closer to the second rod than the fourth rod is to the first rod.

9. The toner container of claim 8, wherein the first, second, third and fourth rods are each positioned within the reservoir.

10. The toner container of claim 9, wherein the first electrode includes a first connecting segment positioned within the reservoir electrically connecting the first rod and the second rod.

11. The toner container of claim 10, wherein the second electrode includes a second connecting segment positioned within the reservoir electrically connecting the third rod and the fourth rod.

12. The toner container of claim 11, wherein a distance between the first connecting segment and the second connecting segment is no less than a distance between the first rod and the third rod and no less than a distance between the second rod and the fourth rod.

13. The toner container of claim 8, wherein the first rod is parallel to the second rod.

14. The toner container of claim 8, wherein the first rod is formed continuously with the second rod.

15. The toner container of claim 14, wherein the third rod is formed continuously with the fourth rod.

16. The toner container of claim 8, wherein the first and second rods are formed from a first common, electrically conductive wire.