Apparatus and methods for overcoming an obstruction in a wellbore

• US 10,472,913 B2
• Filed: 02/27/2017
• Issued: 11/12/2019
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Robertson Intellectual Properties, Llc
• Original Assignee: MCR Oil Tools, LLC (MCR Oil Tools Corp.)
• Inventors: Robertson, Michael C., Boelte, William F., Streibich, Douglas J.
• Primary Examiner(s): Harcourt, Brad
• Application Number:
  US15/444,099
• Publication Number:
  US 20170167216A1
• Time in Patent Office: 988 Days
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002
• CPC Class Codes: E21B 31/002 Destroying the objects to be fished, e.g. by explosive means
• CPC Class Codes: E21B 31/06 using magnetic means

Abstract

Apparatus and methods for penetrating a downhole target within a wellbore include providing a body with a longitudinal axis, a first end, and a second end into a wellbore, the body having a nozzle at the first end. The nozzle is adapted to project a medium in a direction generally parallel to the longitudinal axis to affect a downhole target. An actuator in communication with the medium is usable to initiate the apparatus. The nozzle can be provided with a geometry configured for projecting the medium in a pattern that separates the downhole target into at least two portions. The medium can include a ferromagnetic material that becomes associated with the downhole target to facilitate recovery of the target or portions thereof using a retrieval device having a magnetic element.

Claims

1. An apparatus for penetrating a downhole target within a wellbore having an axis, wherein the apparatus comprises:

a body having a longitudinal axis, a first end, and a second end;

a medium associated with the body;

a nozzle at the first end of the body, wherein the nozzle projects the medium in a direction generally parallel to the longitudinal axis, and wherein the nozzle comprises a surface adapted to face the downhole target, and at least two elongated slots extending in a radial direction on the surface and oriented in a geometry configured for projecting the medium in a pattern adapted to separate the downhole target into at least two portions; and

an actuator in communication with the medium, wherein actuation of the actuator causes projection of the medium through the nozzle in the pattern, in the direction generally parallel to the longitudinal axis of the body and generally parallel to the axis of the wellbore for affecting the downhole target.

2. The apparatus of claim 1, further comprising a stand-off member associated with the first end of the body, wherein the stand-off member has a dimension that provides a space between the nozzle and the downhole target.

3. The apparatus of claim 2, wherein the stand-off member is adapted to be at least partially eroded by the medium.

4. The apparatus of claim 1, further comprising a connector associated with the second end of the body, wherein the connector, a device attached to the connector, or combinations thereof, anchors the body in a generally fixed orientation relative to the wellbore to prevent movement of the body due to actuation of the actuator, projection of the medium, or combinations thereof.

5. The apparatus of claim 1, further comprising a cap associated with the first end of the body, wherein the cap is configured to seal the nozzle to prevent entry of contaminants.

6. The apparatus of claim 5, wherein the cap is adapted to be at least partially eroded by the medium.

7. The apparatus of claim 1, wherein the orientation of the at least two elongated slots is such that projection of a blade, the medium or combinations thereof, separates the downhole target into a plurality of wedge-shaped portions.

8. The apparatus of claim 1, wherein the medium comprises an explosive charge, a corrosive medium, a molten medium, or combinations thereof.

9. The apparatus of claim 1, wherein the medium comprises ferromagnetic material, and wherein projection of the medium adheres, coats, fuses, bonds, or combinations thereof, the ferromagnetic material to the downhole target, thereby enabling magnetic retrieval of the at least two portions thereof.

10. The apparatus of claim 9, wherein the medium comprises thermite.

11. The apparatus of claim 10, wherein projection of the thermite forms a ferromagnetic matrix on the downhole target.

12. A method for at least partially removing an obstruction from a wellbore having an axis, the method comprising the steps of:

positioning a body in the wellbore at a distance from the obstruction, wherein the body comprises a nozzle comprising a surface adapted to face the obstruction, and at least two elongated slots extending in a radial direction on the surface and oriented in a geometry for projecting a medium in a direction generally parallel to the axis of the wellbore, wherein the geometry is configured for projecting the medium in a pattern adapted to separate the obstruction into at least two portions; and

projecting the medium through the nozzle in the direction generally parallel to the axis of the wellbore, wherein the medium elects at least one portion of the obstruction, thereby at least partially removing the obstruction from the wellbore.

13. The method of claim 12, wherein the step of positioning the body at the distance from the obstruction comprises providing the body with a stand-off member having a dimension that provides a space between the nozzle and the obstruction.

14. The method of claim 13, further comprising a step of consuming a fuel load to cause projection of the medium through the nozzle, which causes the medium to at least partially erode the stand-off member.

15. The method of claim 12, further comprising the step of providing a cap into association with the body, wherein the cap is configured to seal the nozzle to prevent entry of contaminants, and wherein projecting the medium through the nozzle at least partially erodes the cap.

16. The method of claim 12, further comprising the step of anchoring the body in a generally fixed orientation relative to the wellbore to prevent a movement of the body due to projection of the medium.

17. The method of claim 16, wherein the step of anchoring the body comprises providing a counterforce apparatus associated with the body, wherein the step of projecting the medium through the nozzle applies a force to the body, and wherein the counterforce apparatus produces a counterforce that opposes the force such that the body remains in the generally fixed orientation relative to the wellbore.

18. The method of claim 17, further comprising the step of providing the counterforce apparatus with an output, a duration, or combinations thereof, that corresponds to the geometry of the nozzle, the force, or combinations thereof.

19. The method of claim 12, wherein the step of projecting the medium separates the obstruction into a plurality of wedge-shaped portions.

20. The method of claim 12, wherein the medium comprises ferromagnetic material, wherein the step of projecting the medium comprises associating the ferromagnetic material with the obstruction, and wherein the method further comprising the step of magnetically retrieving said at least two portions of the obstruction.

21. A method for removing and retrieving a downhole object from a wellbore, wherein the method comprises the steps of:

positioning a body in the wellbore at a distance from the downhole object, wherein the body comprises a nozzle to project a medium comprising a ferromagnetic material, the nozzle comprising a surface adapted to face the downhole object, and at least two elongated slots extending in a radial direction on the surface;

contacting the downhole object with the medium comprising the ferromagnetic material, thereby associating the downhole object with the ferromagnetic material; and

contacting the ferromagnetic material with a retrieval device comprising a magnetic element, thereby associating the downhole object with the retrieval device.

22. The method of claim 21, wherein the medium comprises thermite, and wherein the step of contacting the downhole object with the medium comprises projecting molten thermite into contact with the downhole object, thereby at least partially fusing the ferromagnetic material to the downhole object.

23. The method of claim 21, further comprising the steps of:

projecting the medium through the nozzle in the direction generally parallel to the axis of the wellbore.

24. The method of claim 23, wherein the nozzle comprises a geometry for projecting the medium in a pattern adapted to separate the downhole target into at least two portions associated with the ferromagnetic material.

25. The method of claim 24, wherein the step of projecting the medium separates the downhole object into a plurality of wedge-shaped portions associated with the ferromagnetic material.

26. The method of claim 21, wherein the step of contacting the downhole object with the medium separates the downhole object into at least two portions associated with the ferromagnetic material.