HVAC control with a remote user interface and a remote temperature sensor

• US 10,473,351 B2
• Filed: 02/03/2017
• Issued: 11/12/2019
• Est. Priority Date: 02/03/2017
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Inventors: Anderson, Peter, Strassburg, Ryan, Strand, Rolf Lee, Piram, Luke A., Mitchell, John D.
• Primary Examiner(s): Connolly, Mark A
• Application Number:
  US15/424,665
• Publication Number:
  US 20180224143A1
• Time in Patent Office: 1,012 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2221/18 combined with domestic apparatus
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control

Abstract

An illustrative HVAC controller may include a communication module for wirelessly communicating with a network and wiring terminals for receiving a wired connection to a remote temperature sensor that is situated remote from the HVAC controller and in a living space of the building. A controller may be operably coupled to the communication module and the wiring terminals and may be configured to implement a thermostat control algorithm to generate one or more control signals, wherein the one or more control signals are provided by a wired connection to the HVAC system to control one or more HVAC components of the HVAC system. The thermostat control algorithm may be configured to compare a sensed temperature received from the remote temperature sensor via the wiring terminals and a temperature setpoint received from the server via the network.

Claims

1. An HVAC controller for an HVAC system that is configured to condition a living space within a building, the HVAC controller comprising:

one or more transceivers for wirelessly communicating with a network, the one or more transceivers configured to establish communication with a remote server via the network;

wiring terminals for receiving a wired connection to a remote temperature sensor that is situated remote from the HVAC controller and in the living space of the building; and

a controller operably coupled to the one or more transceivers and the wiring terminals, the controller is configured to;

receive a sensed temperature signal from the remote temperature sensor via the wiring terminals;

receive a temperature setpoint via the network;

implement a thermostat control algorithm to generate one or more control signals,

wherein the HVAC controller is configured to be located inside the housing of the HVAC system, and wherein the housing of the HVAC system includes one or more HVAC components, wherein the one or more HVAC components comprise one or more of a blower, a heat exchanger, a burner, or a gas valve;

wherein the HVAC system does not include a remote temperature sensor capable of changing the setpoint;

wherein the one or more control signals are provided to the HVAC system to control one or more HVAC components of the HVAC system; and

wherein the thermostat control algorithm is configured to compare the sensed temperature signal received from the remote temperature sensor to the temperature setpoint received via the network.

2. The HVAC controller of claim 1, wherein the HVAC controller is free from an on-board temperature sensor that is used by the thermostat control algorithm to generate the one or more control signals.

3. The HVAC controller of claim 1, wherein the HVAC controller is implemented at least in part by a control board of one of the one or more HVAC components of the HVAC system.

4. The HVAC controller of claim 3, wherein the one or more HVAC components of the HVAC system comprises a furnace, and the HVAC controller is implemented at least in part by a furnace control board of the furnace.

5. The HVAC controller of claim 4, wherein the housing is a furnace housing, and wherein the furnace control board is located inside of the furnace housing.

6. The HVAC controller of claim 1,

wherein one or more HVAC components of the HVAC system comprises a furnace,

wherein the housing is a furnace housing and the furnace comprises:

the burner is situated inside of the furnace housing;

the heat exchanger is situated inside of the furnace housing and thermally coupled to the burner;

the blower is situated inside of the furnace housing for providing air across the heat exchanger;

the gas valve is configured to provide gas to the burner; and

a furnace controller situated inside of the furnace housing for controlling the gas valve and the blower, wherein the HVAC controller is implemented at least in part by the furnace controller.

7. The HVAC controller of claim 1, wherein the HVAC controller is implemented at least in part by an Equipment Interface Module (EIM) that is wired to one or more HVAC components of the HVAC system.

8. The HVAC controller of claim 1, wherein the one or more transceivers comprises a WiFi transceiver for communicating with the network.

9. The HVAC controller of claim 1, wherein the HVAC controller is powered by a transformer of the HVAC system.

15. The HVAC controller of claim 1, wherein the one or more transceivers comprises a first transceiver for communicating with the network using a first communication protocol and a second transceiver for communicating with the remote temperature sensor using a second communication protocol.

16. The HVAC controller of claim 15, wherein the second transceiver consumes less power than the first transceiver during wireless communication.

10. An HVAC controller for an HVAC system that is configured to condition a living space within a building, the HVAC controller comprising:

one or more transceivers for wirelessly communicating with a network, the one or more transceivers configured to communicate with a remote server via the network and configured to wirelessly communicate with a remote temperature sensor that is situated remote from the HVAC controller and in the living space of the building;

a controller operably coupled to the one or more transceivers, the controller is configured to;

receive a sensed temperature signal from the remote temperature sensor;

receive a temperature setpoint via the network;

implement a thermostat control algorithm to generate one or more control signals,

wherein;

the HVAC controller is located inside a housing of the HVAC system, wherein the housing of the HVAC system includes one or more HVAC components, wherein the one or more HVAC components comprise one or more of a blower, a heat exchanger, a burner, or a gas valve;

wherein the HVAC system does not include a remote temperature sensor capable of changing the setpoint;

the one or more control signals are provided by a wired connection to the HVAC system to control one or more HVAC components of the HVAC system; and

the thermostat control algorithm is configured to use the sensed temperature signal received from the remote temperature sensor via the one or more transceivers and the temperature setpoint received via the network.

11. The HVAC controller of claim 10, wherein the HVAC controller is free from an on-board temperature sensor that is used by the thermostat control algorithm to generate the one or more control signals.

12. The HVAC controller of claim 10, wherein the HVAC controller is implemented at least in part by a control board of one of the one or more HVAC components of the HVAC system.

13. The HVAC controller of claim 12, wherein the one or more HVAC components of the HVAC system comprises a furnace, and the HVAC controller is implemented at least in part by a furnace control board of the furnace.

14. The HVAC controller of claim 13, wherein the housing is a furnace housing, and wherein the furnace control board is located inside of the furnace housing.

17. An HVAC controller for an HVAC system that is configured to condition a living space within a building,

the HVAC system comprising a housing that includes one or more HVAC components, wherein the one or more HVAC components comprise one or more of;

a blower, a heat exchanger, a burner;

or a gas valve; and

the HVAC controller comprising;

wiring terminals;

for receiving a wired connection to a wireless interface that is distinct from the HVAC controller, the wireless interface is configured to communicate with a remote server via a network; and

for receiving a wired connection to a remote temperature sensor that is situated remote from the HVAC controller and in the living space of the building;

a controller operably coupled to the wiring terminals, the controller is configured to;

receive a sensed temperature signal from the remote temperature sensor via the wiring terminals;

receive a temperature setpoint via the network;

implement a thermostat control algorithm to generate one or more control signals, wherein;

the HVAC controller is located inside the housing of the HVAC system,

wherein the HVAC system does not include a remote temperature sensor capable of changing the setpoint;

the one or more control signals are provided by a wired connection to the HVAC system to control one or more HVAC components of the HVAC system; and

the thermostat control algorithm is configured to use the sensed temperature received from the remote temperature sensor via the wiring terminals and the temperature setpoint received from the remote server via the wiring terminals by way of the wireless module.

18. The HVAC controller of claim 17, wherein the wired connection between the HVAC controller and the wireless module comprises at least two power lines and at least one data line.

19. The HVAC controller of claim 17, wherein the HVAC controller is configured to only access the network via the wiring terminals by way of the wireless module.

20. The HVAC controller of claim 17, wherein the HVAC controller further comprises one or more transceivers for wirelessly communicating with the network, and wherein the HVAC controller is configured to access the network via the one or more transceivers and via the wiring terminals by way of the wireless module.