Magnetic frequency selection for electromagnetic position tracking

• US 10,473,447 B2
• Filed: 10/31/2017
• Issued: 11/12/2019
• Est. Priority Date: 11/04/2016
• Status: Active Grant

• Current Assignee: Lincoln Global Incorporated (Lincoln Electric Holdings Incorporated)
• Original Assignee: Lincoln Global Incorporated (Lincoln Electric Holdings Incorporated)
• Inventors: Mathkar, Suyash, Evans, Sarah
• Primary Examiner(s): Stoner, Kiley S
• Application Number:
  US15/798,468
• Publication Number:
  US 20180128589A1
• Time in Patent Office: 742 Days
• CPC Class Codes: B23K 37/00 Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups eye-shields for welders worn on the operator's body or carried in the hand A61F9/00 , i.e. A61F9/02; applicable to metal-working machines other than soldering, welding, or flame-cutting machines B23Q; laser protective screens B23K26/706; protective shields for other welding methods F16P1/06
• CPC Class Codes: B23K 9/0956 using sensing means, e.g. optical
• CPC Class Codes: B23K 9/1276 Using non-contact, electric or magnetic means, e.g. inductive means
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G09B 19/24 Use of tools

Abstract

A system for and method of tracking elements of a welding system using electromagnetic sensors and an electromagnetic transmitter, the electromagnetic sensors and an electromagnetic transmitter operating at a frequency group that is selected to reduce or avoid interference from other welding systems, such selection being performed manually by a user or automatically as the result of detection of interference at the sensors.

Claims

1. A method of tracking a welding operation, said method comprising:

providing a workpiece;

providing a multiple frequency electromagnetic transmitter;

providing a plurality of welding tools, wherein each welding tool is associated with a tracking sensor that includes an electromagnetic receiver;

determining a set of frequencies for use by the transmitter and the receivers;

providing the determined set of frequencies to the transmitter and the receivers;

transmitting signals from the transmitter to each receiver, wherein the transmitter broadcasts signals at frequencies according to the determined set of frequencies;

receiving signals by each receiver at the determined set of frequencies; and

determining orientation and position of each receiver based on the received signals.

2. The method of claim 1, further comprising the step of:

displaying a representation of each of said plurality of welding tools on a display device, where such representation illustrates the spatial orientation of the welding tools based on the determined orientation and position of the receiver associated with the welding tool.

3. The method of claim 1, wherein the step of determining a set of frequencies for use by the transmitter and receiver comprises the sub steps of:

presenting a plurality of frequency sets on a user interface, and receiving a selection of one of said plurality of frequency sets.

4. The method of claim 1, wherein the electromagnetic transmitter and receivers each comprise three electromagnetic coils.

5. The method of claim 4, wherein the determined set of frequencies comprises three discrete frequencies and those discrete frequencies are each assigned to an electromagnetic coil in the transmitter and a corresponding coil in the receiver.

6. The method of claim 1, where the welding operation is performed manually.

7. The method of claim 1, further comprising the steps of:

providing a plurality of welding parameters for a welding operation to a data processing component; and

providing the determined orientation and position of each receiver to the data processing component; and

determining, by the data processing component, a correlation between the determined orientation and position of each receiver and the plurality of welding parameters.

8. The method of claim 1, further comprising:

receiving a device identifier that corresponds to a device known to interfere with an electromagnetic tracking system comprised by the transmitter and receivers;

identifying a frequency set that is resistant to interference caused by the identified interfering device;

configuring the transmitter to transmit the identified frequency set; and

configuring the receivers to receive the identified frequency set.

9. The method of claim 8, wherein the device identifier is selected from a list comprised of welding system device identifiers.

10. The method of claim 9, wherein identifying the frequency set that is resistant to interference by the selected device comprises the steps of retrieving a lookup table and locating the device identified by the device identifier and a corresponding frequency set on the retrieved lookup table.

11. The method of claim 8, wherein the step of receiving a device identifier that corresponds to a device known to interfere with the electromagnetic tracking system comprises the sub steps of:

displaying a user interface that includes a listing of devices known to interfere with the electromagnetic tracking system; and

receiving at the user interface, a selection of a device contained in the listing.

12. The method of claim 8, wherein the step of receiving a device identifier that corresponds to a device known to interfere with the electromagnetic tracking system comprises the sub step of receiving the device identifier directly from the device known to interfere with the electromagnetic tracking system.