Method for determining a load current and battery sensor

• US 10,473,724 B2
• Filed: 03/21/2017
• Issued: 11/12/2019
• Est. Priority Date: 04/25/2016
• Status: Active Grant

• Current Assignee: Continental Automotive GmbH (Continental AG)
• Original Assignee: Continental Automotive GmbH (Continental AG)
• Inventors: Aumer, Andreas, Graf, Hans-Michael, Schramme, Martin
• Primary Examiner(s): McAndrew, Christopher P
• Application Number:
  US16/083,168
• Publication Number:
  US 20190094304A1
• Time in Patent Office: 966 Days
• Field of Search: 324426
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 15/146 Measuring arrangements for current not covered by other subgroups of G01R15/14, e.g. using current dividers, shunts, or measuring a voltage drop if no voltage isolation is involved G01R1/203 or G01R19/0092
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

The invention relates to a method for determining a load current, which is based on conducting a calibration current in a particular manner and on particular calculation methods.

Claims

1. A method for determining a load current flowing through a group of measuring resistors, the group of measuring resistors has a number of branches and each branch has at least one respective first measuring resistor connected to at least one respective second measuring resistor at a connection point that is connected to a reference resistor, wherein the method comprises for each of the branches:

measuring a first measurement voltage, which is dropped across the first measuring resistor in response to the load current, and a second measurement voltage, which is dropped across the second measuring resistor in response to the load current,

calculating a first operating parameter on the basis of the first measurement voltage and the second measurement voltage,

calibrating each branch of the group of measuring resistors during respective calibration periods, wherein the method comprises solely during the respective calibration periods;

conducting a calibration current into the branch of the group of measuring resistors, wherein the calibration current is divided into a first calibration partial current flowing through the first measuring resistor and a second calibration partial current flowing through the second measuring resistor, and the calibration current flows through the reference resistor to the connection point, and

measuring a first calibration voltage, which is dropped across the first measuring resistor in response to the case of a flowing first calibration partial current and the load current, and a second calibration voltage, which is dropped across the second measuring resistor in response to the flowing second calibration partial current and the load current,

wherein a second operating parameter is calculated on the basis of at least the first calibration voltage, the second calibration voltage, the first operating parameter and a current intensity of the calibration current.

2. The method as claimed in claim 1,

wherein the first calibration partial current is different to the second calibration partial current based on a current direction of the load current.

3. The method as claimed in claim 1,

wherein the first calibration partial current is zero.

4. The method as claimed in claim 1,

wherein the second operating parameter corresponds to a product of a resistance value of the second measuring resistor and a gain factor of a voltmeter measuring the second measurement voltage.

5. The method as claimed in claim 1,

wherein the second operating parameter is calculated as the difference between a first fraction and a second fraction,

wherein the numerator of the first fraction contains the second reference voltage,

wherein the denominator of the first fraction contains the current intensity of the calibration current,

wherein the numerator of the second fraction contains the first reference voltage, and

wherein the denominator of the second fraction contains a product of the first operating parameter and the current intensity of the calibration current.

6. The method as claimed in claim 1,

wherein the first operating parameter corresponds to a ratio between:

a product of the resistance value of, the second measuring resistor and the gain factor of a voltmeter measuring the second measurement voltage, and

a product of the resistance value of the first measuring resistor and the gain factor of a voltmeter measuring the first measurement voltage.

7. The method as claimed in claim 1,

wherein the first operating parameter is calculated by dividing the first measurement voltage by the second measurement voltage or by means of a regression analysis on the basis of the first measurement voltage and the second measurement voltage.

8. The method as claimed in claim 1,

wherein the load current is calculated during respective calibration periods by extrapolating load currents from times outside calibration periods.

9. The method as claimed in claim 1,

wherein the first calibration partial current is zero, and

wherein the load current is calculated during respective calibration periods on the basis of the second calibration voltage, the second operating parameter and the current intensity of the calibration current.

10. The method as claimed in claim 1,

wherein the load current is calculated outside calibration periods by dividing the second measurement voltage by the second operating parameter,

and/or

wherein the load current is calculated during calibration periods by dividing the second calibration voltage by the second operating parameter minus a correction value, wherein the correction value is preferably the current intensity of the calibration current, in particular if the first calibration partial current is zero.

11. The method as claimed in claim 1,

wherein the current intensity of the calibration current is determined on the basis of a measured voltage drop at a reference resistor, in particular a temperature-stable and/or long-term stable reference resistor, with a known resistance value.

12. The method as claimed in claim 1,

wherein an error value for the load current is calculated on the basis of the current intensity of the reference resistor.

14. The method as claimed in claim 1,

wherein the group of measuring resistors has a single branch:

or

wherein the group of measuring resistors has a plurality of branches,

wherein a number of multiplexers are provided in order to assign a voltage measurement and/or conduction of the calibration current to a particular branch.

15. The method as claimed in claim 1,

wherein the group of measuring resistors has a plurality of branches, and

wherein the load current is calculated in a manner summed over all branches.

16. The method as claimed in claim 1, wherein the first calibration partial current is opposite the second calibration partial current based on a current direction of the load current.

13. A battery sensor, comprising:

a group of measuring resistors, wherein the group of measuring resistors has a number of branches and each branch has at least one respective first measuring resistor connected to at least one respective second measuring resistor at a connection point that is connected to a reference resistor,

at least one first voltmeter and one second voltmeter, wherein the first voltmeter is configured to measure a voltage dropped across the first measuring resistor in response to a load current, and the second voltmeter is configured to measure a voltage dropped across the second measuring resistor in response to the load current,

at least one calibration current source which is configured to conduct a calibration current through the group of measuring resistors, and

an electronic control apparatus which is configured to calibrate each branch of the group of measuring resistors during respective calibration periods, wherein the calibration comprises solely during the respective calibration periods;

conducting a calibration current into the branch of the group of measuring resistors, wherein the calibration current is divided into a first calibration partial current flowing through the first measuring resistor and a second calibration partial current flowing through the second measuring resistor, and the calibration current flows through the reference resistor to the connection point and

measuring a first calibration voltage, which is dropped across the first measuring resistor in response to the first calibration partial current and the load current, and a second calibration voltage, which is dropped across the second measuring resistor in response to the second calibration partial current and the load current,

wherein a second operating parameter is calculated on the basis of at least the first calibration voltage, the second calibration voltage, the first operating parameter and a current intensity of the calibration current.

17. The battery sensor as claimed in claim 13,

wherein the group of measuring resistors has a single branch:

or

wherein the group of measuring resistors has a plurality of branches,

wherein a number of multiplexers are provided in order to assign a voltage measurement and/or conduction of the calibration current to a particular branch.

18. The battery sensor as claimed in either of claim 13,

wherein the group of measuring resistors has a plurality of branches, and

wherein the load current is calculated in a manner summed over all branches.